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Metal drill bit fi 78 - NWKc HSS - Artykuły Techniczne
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  • Metal drill bit fi 78 - NWKc HSS - Artykuły Techniczne
  • Metal drill bit fi 78 - NWKc HSS - Artykuły Techniczne - nr. 1
Artykuły Techniczne

Metal drill bit 78 NWKc HSS DIN 345

€404.61 tax inc.

Net price: €328.95

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Description

DIAMETER Ø78 mm
MORSE TAPER MT6
OVERALL LENGTH 514 mm
FLUTE LENGTH 270 mm

Technical specifications of the Ø78 mm drill bit

Twist drill with Morse taper shank

TECHNICAL DATA
Diameter Ø78 NWKc HSS
Standard DIN 345
Drill type NWKc — twist drill with taper shank
Material HSS (high-speed steel)
Overall length l1 514 mm
Flute length l2 270 mm
Morse taper MT6
Point angle 118°
Diameter tolerance h8
Cutting direction Right-hand

Ø78 mm HSS metal drill bit – Morse taper MT6

Product description and key benefits

The Ø78 mm metal drill bit with an MT6 Morse taper is a tool at the upper end of the diameter range — the MT6 taper with a diameter of 63.35 mm is the largest standard size in the Morse taper system. At Ø78, cutting forces require a heavy-duty machine tool: a radial drilling machine or boring machine with a power rating above 7 kW. The Ø78 Morse taper drill bit should not be used without a pilot hole — at this diameter, the chisel edge generates an axial force exceeding 20 kN.

Key benefits of the Ø78 mm metal drill bit

  • Self-holding taper shank — MT6 transmits full torque to the cutting edges without intermediate components
  • HSS with a hardness of 63–65 HRC — stable cutting of materials with tensile strengths up to 900 N/mm² without loss of sharpness
  • Overall length of 514 mm — proportional to the drilling diameter — provides a balance between reach and rigidity
  • General-purpose 118° geometry — suitable for most materials encountered in shop machining
  • Sleeve compatibility — use on drilling machines with MT5 to MT6 spindles using reduction sleeves
  • Repeated resharpening — HSS steel allows the cutting edge to be restored without loss of cutting properties

The Ø78 mm Morse taper drill bit is a tool for plants equipped with heavy machine tools — radial drilling machines, boring machines, and machining centers. Typical applications: holes for bearing bushings, valve seats, and process holes in castings. Tolerance H12 (Ø78.000–Ø78.300 mm).

Morse tapers – dimensions to DIN 228

Dimension table for all Morse tapers MT0–MT6

TaperDiameter D [mm]Length [mm]
MT0 9.045 49.8
MT1 12.065 53.5
MT2 17.780 64.0
MT3 23.825 80.5
MT4 31.267 117.5
MT5 44.399 149.5
MT6 63.348 210.0



REDUCTION SLEEVES COMPATIBLE WITH THE Ø78 MM DRILL BIT:

✓ MT6 → MT5 — not recommended (socket capacity below the operating load)
✓ MT6 → MT4 — not recommended (socket significantly undersized for the load)
✓ MT6 drill drift — for removing the drill bit from the spindle

Cutting data for the Ø78 mm drill bit according to ISO 513

Recommended machining conditions for a diameter of Ø78 mm

ISO symbolWorkpiece materialVc [m/min]f [mm/rev]n [rpm]Vf [mm/min]
P Steel Structural steel up to 900 N/mm² 11÷20 0.40 45÷82 18÷33
K Cast iron Gray cast iron GG20–GG30 13÷16 0.40 53÷65 21÷26
N Copper and Al alloys Cu, CuZn, Al, and alloys 25÷28 0.50÷0.63 102÷114 51÷72

Pressurized coolant is mandatory

At a diameter of 78 mm, drilling without pressurized coolant is not permitted. Minimum coolant system flow rate: 10 l/min, emulsion concentration 8–10%. Lack of cooling leads to cutting-edge overheating, hardening of the material in the cutting zone, and drill breakage.

Material compatibility of the Ø78 mm drill bit

Range of workpiece materials and application limitations

✓ Structural steel (S235, S355) up to 900 N/mm²
✓ Gray and ductile cast iron (GG20, GGG40)
✓ Low-carbon and medium-alloy steel
▲ Stainless steel (Vc reduced by 50%, pilot drilling required)
▲ Aluminum and Al alloys (increased Vc, emulsion cooling)
✗ Hardened steels above 45 HRC

Frequently asked questions about the Ø78 mm drill bit

Yes — an HSSE drill bit with the same dimensions (DIN 345) is a 1:1 replacement. The difference: HSSE with 5% cobalt better withstands the temperatures encountered during prolonged large-diameter drilling. When machining only carbon steels, the difference is small.

Maximum runout of 0.03 mm measured at the drill tip. Clean the taper and socket before each installation. Do not nest reduction sleeves. Replace the drill bit if the taper shows signs of wear or indentation.

At least 7 kW with an MT6 Morse taper spindle and power feed. Radial drilling machines with an arm length of at least 1200 mm. Torque at a diameter of 78 mm in steel exceeds 200 Nm.

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Metal drill bit 78 NWKc HSS DIN 345

Metal drill bit 78 NWKc HSS DIN 345

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