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Adjustable reamer 21,5-23,75 NRZe - Artykuły Techniczne - nr. 2
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  • Adjustable reamer 21,5-23,75 NRZe - Artykuły Techniczne - nr. 1
  • Adjustable reamer 21,5-23,75 NRZe - Artykuły Techniczne - nr. 2
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Varel

Adjustable reamer 21.5-23.75 mm NRZe

Varel Varel
2745
€29.13 tax inc.

Net price: €23.68

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W magazynie: 10-100 szt.

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Call and order: (44) 755-04-05

Description

Adjustable reamer 21.5-23.75 mm – hand reamer for metal

Technical data – HSS blades, shank with square drive for a tap wrench

Technical data
Adjustment range21.5–23.75 mm
DesignationNRZe to PN
BladesHSS, in inclined grooves
Diameter adjustmenttwo nuts
Shank diameter13.5 mm
Shank square10.5 mm
Overall length205 mm
Blade length75 mm
Drivetap wrench
Adjustable reamer 21.5-23.75 mm NRZe – dimensional drawing, HSS blades, shank with square drive
Adjustable reamer 21.5-23.75 mm NRZe – dimensional drawing, HSS blades, shank with square drive

Adjustable reamer 21.5-23.75 mm NRZe finishes holes from 21.5 to 23.75 mm. Set the diameter with two nuts that move the high-speed steel (HSS) blades in the inclined slots in the body. It has the same shank and blade dimensions as the 21.5-24.5 mm reamer, but a narrower range. For a 22.5 mm hole, use a 22.25 mm drill with a Morse taper MT2 shank. Operate it by hand with a tap wrench fitted to the square on the shank.

Manufacturers design adjustable blade reamers for repair and assembly work. They are useful wherever a hole needs to be fitted to the part at hand. The diameter is then set to the size of the part, rather than to the standard size series of fixed reamers.

Which size to choose: 21.5-23.75 or 21.5-24.5 mm

Both reamers have a 13.5 mm shank, a 10.5 mm square, a length of 205 mm, and 75 mm blades. However, the 21.5-24.5 mm reamer extends 0.75 mm further, to 24.5 mm. The 21-24 mm reamer also covers the same range from 21.5 to 23.75 mm. All three can be turned with a No. 3 tap wrench.

How diameter adjustment works – blades and two nuts

NRZe reamer construction and measuring the diameter setting

The body has inclined grooves around its circumference, each holding an HSS blade. Two nuts, front and rear, retain the blades at both ends. Moving the blades along the grooves moves their cutting edges away from or toward the axis. This changes the cutting diameter over a range of 2.25 mm, from 21.5 to 23.75 mm. This is why the tool is also called an adjustable reamer.

NRZe adjustable reamer construction – blades in inclined grooves between the front and rear nuts
NRZe adjustable reamer construction – blades in inclined grooves between the front and rear nuts

Adjustment in three steps

First, loosen one nut. Then tighten the other — the blades will move to the new diameter. Finally, lock the blades by tightening the first nut. The rear nut, on the shank side, provides the main clamping force; the front nut is only snugged up. Tighten carefully. Excessive force bows the blades outward and causes the reamer to catch in the hole.

How to measure the set diameter

With an even number of blades, measure the diameter across two opposite blades using a micrometer. With an odd number, a groove lies opposite each blade, so the micrometer will read too low. In this case, use a setting ring or a hole of known diameter. Insert the reamer and expand the blades until they contact the hole wall.

How to ream step by step – tap wrench and clockwise rotation

Guidelines for using an adjustable hand reamer

Insert the reamer into the hole and apply light pressure so the blades engage the wall immediately. The tap wrench must fit the square closely to ensure smooth rotation without jerking. Align the reamer axis with the hole axis. For a longer hole, check the alignment with a square.

Hand reaming in six steps

1
Drill a hole
Use a 22.25 mm drill bit for a 22.5 mm hole. Remove the 0.25 mm allowance in two passes.
2
Set the diameter
Loosen one nut, move the blades with the other, then lock the first nut.
3
Fit the tap wrench
Fit it to the square and align the reamer with the hole axis.
4
Turn clockwise
Turn smoothly with light, even pressure.
5
Withdraw the reamer
Keep turning clockwise, including as the blades leave the hole.
✓
Check the hole
Too tight? Set a larger diameter and make a second pass.
Guidelines based on adjustable reamer manufacturers' instructions.
Hand reaming – adjustable reamer in a tap wrench, clockwise rotation
Hand reaming – adjustable reamer in a tap wrench, clockwise rotation

As the blades emerge from the far end of the hole, resistance drops suddenly. Reduce pressure at this point, but maintain the same turning speed. Otherwise, the reamer will jump through the end of the hole and leave it uneven.

▲
Never turn counterclockwise

Turning counterclockwise in the hole dulls the blades and may chip them. It can also loosen a nut and change the setting. Turn clockwise when withdrawing the tool as well; otherwise, you will scratch the hole wall.

How much material one pass removes

Reaming allowance and drill bit selection

This tool finishes a hole rather than drilling it. It removes a thin layer: from 0.05 to 0.15 mm on the diameter in one pass. A smaller allowance produces a smoother wall. Too little allowance is detrimental, as the blades rub against the wall instead of cutting and become dull faster.

Enlarged view of the reaming allowance – drilled hole and layer removed by the blades
Enlarged view of the reaming allowance – drilled hole and layer removed by the blades

Calculation: 22.5 mm hole after drilling with a 22.25 mm drill bit

Diametral allowance = finished hole diameter 22.5 mm − drill bit diameter 22.25 mm = 0.25 mm. This exceeds the 0.15 mm that the blades remove in one pass. Set the first pass to 22.4 mm – it will remove 0.15 mm. Set the second to 22.5 mm – it will remove the remaining 0.1 mm.

Finished hole [mm]Drill bit [mm]Diametral allowance [mm]Layer thickness at the wall [mm]Passes
22.021.750.250.1252: set to 21.9, then 22.0
22.522.250.250.1252: set to 22.4, then 22.5
23.022.750.250.1252: set to 22.9, then 23.0
23.523.250.250.1252: set to 23.4, then 23.5

Drills up to 23 mm in the range have a Morse taper MT2 shank, while the 23.25 mm drill has an MT3 shank. A 23.5 mm hole therefore requires an MT3 socket or a reduction sleeve. Each of these drills leaves a 0.25 mm allowance for two passes.

Tap wrench and lubrication – what to prepare

Tap wrench for a 10.5 mm square and oil suited to the material

Tap wrench No. 3

The shank square measures 10.5 mm. Select an adjustable tap wrench to DIN 1814, size No. 3. It accommodates squares from 4.9 to 12 mm and fits M5–M20 taps.

With oil or dry

Workpiece materialLubrication
Steel and cast steelcutting oil or emulsion
Aluminum alloyscutting oil or emulsion
Gray and malleable cast irondry
Bronze and brassdry

Remove chips from the reamer after use. Before adjusting the blades, also clean the body grooves so the blades move evenly.

Adjustable reamer 21.5-23.75 mm NRZe finishes holes in two passes after drilling with drills available in 0.25 mm increments. The reamer is 205 mm long, with 75 mm blades. For a 22.5 mm hole, use a 22.25 mm drill and set the reamer to 22.4 and then 22.5 mm. A No. 3 tap wrench fits the 10.5 mm square. Always turn clockwise, including during withdrawal.

Questions about drill bits, size selection, and operation

Frequently asked questions about hand reaming

Drill it with a 22.25 mm drill bit with Morse taper MT2. Remove the 0.25 mm allowance in two passes: to 22.4 and 22.5 mm.

Both have the same shank and blade dimensions and overall length. The 21.5-24.5 mm reamer also covers holes from 23.75 to 24.5 mm. They work identically in the range from 21.5 to 23.75 mm.

Clockwise, just as when reaming. Clockwise rotation protects the blades and the hole wall. It also keeps the nuts in place, so the setting does not change.

Yes, at very low speed and with plenty of oil. At high speed, the hole may end up larger than the setting. Using a tap wrench provides the best control.

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Adjustable reamer 21.5-23.75 mm NRZe

Adjustable reamer 21.5-23.75 mm NRZe

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