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Adjustable reamer 21-24 mm NRZe
283438
€45.32 tax inc.
Net price: €36.84
Description
Adjustable reamer 21-24 mm – reamer adjustable to 24 mm
Technical data – HSS blades, shank with square drive for a tap wrench
| Technical data | |
|---|---|
| Adjustment range | 21–24 mm |
| Designation | NRZe to PN |
| Blades | HSS, in inclined grooves |
| Diameter adjustment | two nuts |
| Shank diameter | 13.0 mm |
| Shank square | 11 mm |
| Overall length | 230 mm |
| Blade length | 70 mm |
| Drive | tap wrench |
Adjustable reamer 21-24 mm NRZe finishes holes from 21 to 24 mm. Set the diameter with two nuts that move the high-speed steel (HSS) blades in the inclined slots in the body. The shank square measures 11 mm, the same as on M18 hand taps. For a 24 mm hole, use a 23.75 mm drill with a Morse taper MT3 shank. Operate it by hand with a tap wrench fitted to the square on the shank.
Manufacturers design adjustable blade reamers for repair and assembly work. They are useful wherever a hole needs to be fitted to the part at hand. The diameter is then set to the size of the part, rather than to the standard size series of fixed reamers.
Which size to choose: 21-24, 21.5-23.75, or 21.5-24.5 mm
Three reamers cover holes from 21.5 to 23.75 mm: 21-24 mm, 21.5-23.75 mm, and 21.5-24.5 mm. Only the 21-24 mm reamer starts at 21 mm. It is also the longest of the three: 230 mm versus 205 mm. The 21.5-24.5 mm reamer extends to 24.5 mm.
How diameter adjustment works – blades and two nuts
NRZe reamer construction and measuring the diameter setting
The body has inclined grooves around its circumference, each holding an HSS blade. Two nuts, front and rear, retain the blades at both ends. Moving the blades along the grooves moves their cutting edges away from or toward the axis. This changes the cutting diameter over a range of 3 mm, from 21 to 24 mm. This is why the tool is also called an adjustable reamer.
Adjustment in three steps
First, loosen one nut. Then tighten the other — the blades will move to the new diameter. Finally, lock the blades by tightening the first nut. The rear nut, on the shank side, provides the main clamping force; the front nut is only snugged up. Tighten carefully. Excessive force bows the blades outward and causes the reamer to catch in the hole.
How to measure the set diameter
With an even number of blades, measure the diameter across two opposite blades using a micrometer. With an odd number, a groove lies opposite each blade, so the micrometer will read too low. In this case, use a setting ring or a hole of known diameter. Insert the reamer and expand the blades until they contact the hole wall.
How to ream step by step – tap wrench and clockwise rotation
Guidelines for using an adjustable hand reamer
Insert the reamer into the hole and apply light pressure so the blades engage the wall immediately. The tap wrench must fit the square closely to ensure smooth rotation without jerking. Align the reamer axis with the hole axis. For a longer hole, check the alignment with a square.
Hand reaming in six steps
1
Drill a hole
Use a 23.75 mm drill bit for a 24.0 mm hole. Remove the 0.25 mm allowance in two passes.
2
Set the diameter
Loosen one nut, move the blades with the other, then lock the first nut.
3
Fit the tap wrench
Fit it to the square and align the reamer with the hole axis.
4
Turn clockwise
Turn smoothly with light, even pressure.
5
Withdraw the reamer
Keep turning clockwise, including as the blades leave the hole.
✓
Check the hole
Too tight? Set a larger diameter and make a second pass.
Guidelines based on adjustable reamer manufacturers' instructions.
As the blades emerge from the far end of the hole, resistance drops suddenly. Reduce pressure at this point, but maintain the same turning speed. Otherwise, the reamer will jump through the end of the hole and leave it uneven.
▲
Never turn counterclockwise
Turning counterclockwise in the hole dulls the blades and may chip them. It can also loosen a nut and change the setting. Turn clockwise when withdrawing the tool as well; otherwise, you will scratch the hole wall.
How much material one pass removes
Reaming allowance and drill bit selection
This tool finishes a hole rather than drilling it. It removes a thin layer: from 0.05 to 0.15 mm on the diameter in one pass. A smaller allowance produces a smoother wall. Too little allowance is detrimental, as the blades rub against the wall instead of cutting and become dull faster.
Calculation: 24 mm hole after drilling with a 23.75 mm drill bit
Diametral allowance = finished hole diameter 24.0 mm − drill bit diameter 23.75 mm = 0.25 mm. This exceeds the 0.15 mm that the blades remove in one pass. Set the first pass to 23.9 mm – it will remove 0.15 mm. Set the second to 24.0 mm – it will remove the remaining 0.1 mm.
| Finished hole [mm] | Drill bit [mm] | Diametral allowance [mm] | Layer thickness at the wall [mm] | Passes |
|---|---|---|---|---|
| 21.5 | 21.25 | 0.25 | 0.125 | 2: set to 21.4, then 21.5 |
| 22.5 | 22.25 | 0.25 | 0.125 | 2: set to 22.4, then 22.5 |
| 23.0 | 22.75 | 0.25 | 0.125 | 2: set to 22.9, then 23.0 |
| 24.0 | 23.75 | 0.25 | 0.125 | 2: set to 23.9, then 24.0 |
Drills up to 23 mm in the range have a Morse taper MT2 shank, while sizes from 23.25 mm have an MT3 shank. A 21.0 mm hole is easier to make with the 19.75-21.5 mm reamer because the preliminary pass at 20.9 mm falls below the 21–24 mm range.
Tap wrench and lubrication – what to prepare
Tap wrench for a 11 mm square and oil suited to the material
Tap wrench No. 3
The shank square measures 11 mm, the same as on M18 hand taps with a 11 mm square. The same tap wrench therefore fits. Choose an adjustable tap wrench to DIN 1814, size No. 3. It accepts squares from 4.9 to 12 mm and fits M5–M20 taps.
With oil or dry
| Workpiece material | Lubrication |
|---|---|
| Steel and cast steel | cutting oil or emulsion |
| Aluminum alloys | cutting oil or emulsion |
| Gray and malleable cast iron | dry |
| Bronze and brass | dry |
Remove chips from the reamer after use. Before adjusting the blades, also clean the body grooves so the blades move evenly.
Adjustable reamer 21-24 mm NRZe has a 11 mm square, just like M18 hand taps, so both can be turned with the same No. 3 tap wrench. The reamer is 230 mm long, with 70 mm blades. Prepare a 24 mm hole with a 23.75 mm drill with a Morse taper MT3 shank. Remove the allowance in two passes: to 23.9 and 24.0 mm.
Questions about drill bits, size selection, and operation
Frequently asked questions about hand reaming
Drill it with a 23.75 mm drill bit with Morse taper MT3. Remove the 0.25 mm allowance in two passes: to 23.9 and 24.0 mm.
Any of them can produce holes from 21.5 to 23.75 mm. Only the 21-24 mm reamer starts at 21 mm, and only the 21.5-24.5 mm reamer extends to 24.5 mm. The 21-24 mm reamer is the longest at 230 mm.
Clockwise, just as when reaming. Clockwise rotation protects the blades and the hole wall. It also keeps the nuts in place, so the setting does not change.
Yes, at very low speed and with plenty of oil. At high speed, the hole may end up larger than the setting. Using a tap wrench provides the best control.
Product accessories
Metal drill bit 20.5 NWKc HSS DIN 345 Baildon
Reference: 13213 In stock > 10 items
€19.74
€24.28 brutto
Metal drill bit 23.5 NWKc HSS DIN 345 Baildon
Reference: 0380 In stock > 10 items
€22.37
€27.51 brutto
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