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Carbide insert VCGT 160408 - For aluminum
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  • Carbide insert VCGT 160408 - For aluminum
  • Carbide insert VCGT 160408 - For aluminum - nr. 1
Horn

Carbide insert VCGT 160408 AL K10 Horn

Horn Horn
570094
€7.77 tax inc.

Net price: €6.32

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W magazynie: 10-100 szt.
W magazynie: 10-100 szt.

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Call and order: (44) 755-04-05

Description

VCGT 160408 turning insert – 35° diamond-shaped

Technical data
Side length l 16 mm
Insert thickness s 4.76 mm
Hole diameter d1 4.4 mm
Corner radius rε 0.8 mm
Inscribed circle IC 9.525 mm
ANSI code VCGT 332
VCGT 160408 indexable turning insert made of K10 carbide for aluminum, 35° diamond-shaped with a hole, countersink, and chip breaker

Cutting data for the VCGT insert for aluminum and nonferrous metals

finishing, semi-finishing, and roughing — ISO N group

MaterialFinishingSemi-finishingRoughing
Vc [m/min]Feed f [mm/rev]ap [mm]Vc [m/min]Feed f [mm/rev]ap [mm]Vc [m/min]Feed f [mm/rev]ap [mm]
NAluminum and nonferrous materials 375-2400 0.15 0.1 40-240 0.22 2.55 40-240 0.45 5

Diamond-shaped insert made of K10 carbide – applications and design

single-sided 35° diamond with a positive, sharp edge

The VCGT 160408 turning insert is a single-sided, diamond-shaped indexable insert made of grade K10 fine-grained carbide, designed for turning aluminum and nonferrous metals. Shape V, a narrow diamond with a 35° corner angle, facilitates copy turning and access to narrow profiles and undercuts. The positive geometry with a 7° clearance angle (letter C) reduces cutting forces and promotes clean evacuation of long aluminum chips. The sharp, polished edge reduces built-up edge and material adhesion, so the insert operates with two cutting edges on one side.

Grade K10 is a fine-grained carbide with a very sharp edge — a key feature when cutting soft, sticky light alloys. The letter G in the designation indicates a tight, ground tolerance class, so corner positioning remains repeatable after rotating the insert without resetting the turning tool. The countersunk hole (letter T) secures the insert with a screw and leaves room for a single-sided chip breaker that curls and breaks the flowing chips. The nose radius rε of 0.8 mm combines a good surface finish with tip resistance to chipping at feed rates of 0.15–0.22 mm/rev.

Key features of the K10 carbide insert

  • Two cutting edges — 2 corners of 35° each on one side; the positive geometry prevents use of the other side but provides light cutting with low resistance.
  • Grade K10 for ISO group N — fine-grained carbide for aluminum, light alloys, and nonferrous metals; the sharp, polished edge reduces built-up edge.
  • Corner angle 35° — the narrow diamond enables copy turning, undercutting, and access to complex profiles that a 80° diamond-shaped insert cannot machine.
  • The positive 7° clearance angle reduces cutting forces and power consumption — an advantage for thin-walled workpieces prone to deflection.
  • Tolerance class G (ground) provides a tight IC tolerance of ±0.025 mm and repeatable edge positioning after rotating the insert in the pocket.
  • Dimensions according to ISO 1832: cutting edge length 16 mm, IC 9.525 mm (3/8″), thickness 4.76 mm — compatible with holders with a size 16 V-shaped pocket.

Applications and cutting data selection for the diamond-shaped insert

The VCGT 160408 insert (also written without a space as vcgt160408) is suitable for turning shafts, bushings, flanges, and thin-walled parts made of aluminum alloys, brass, and bronze. Calculate spindle speed using n = 1000·Vc/(π·D): for a shaft with a diameter of 40 mm at Vc = 600 m/min, the result is approximately 4775 rpm, illustrating the high speeds required for efficient aluminum machining. Maintain a generous coolant supply and a constant feed to prevent long aluminum chips from wrapping around the workpiece or tool holder. For finishing, use the upper end of the speed range and a low feed of around 0.15 mm/rev; for roughing, use a higher feed and a depth of cut up to 5 mm. Grade K10 turning tool inserts are supplied by the Korean brand Horn.

▲
Application limitation

Grade K10 with a sharp, polished edge is intended for aluminum and nonferrous metals — it is not suitable for turning steel or stainless steel, where the thin edge chips quickly. For these materials, select an insert in a grade from group ISO P or M with a reinforced edge.

Rhombic insert designation decoder according to ISO 1832

how to read the VCGT 160408 code — designation positions 1–7

Designation VCGT 160408 according to the standard ISO 1832: 4 letters describe geometry and construction, 3 numeric codes describe dimensions. Each field has a number, an icon, and a brief description.

ISO 1832 designation decoder — how to read the code

1Vshape 2Cangle α 3Gtolerance 4Ttype – 516size 604thickness 708radius rε

Positions 1–4 · ISO code

1VShape

35° rhombus

2 corners of 35° per side

2CClearance angle

α = 7°

positive, single-sided

3GTolerance

Class G (ground)

IC ±0.025 · thickness ±0.13 mm

4TType

Countersunk hole + chip breaker

countersink 40–60°, single-sided chip breaker

Positions 5–7 · dimensions [mm]

516Size

l = 16 mm

IC = 9.525 mm · 3/8″

604Thickness

s = 4.76 mm

between rake faces

708Corner radius

rε = 0.8 mm

code ÷ 10 → radius in mm

✓ 2 corners × 1 side = 2 cutting edges

Full designation: VCGT 160408 = 35° diamond · positive 7° · class G · countersunk hole and chip breaker · IC 9.525 mm (l 16 mm) · s 4.76 mm · rε 0.8 mm

Compatible turning tools

tool holders with a size 16 V-shaped rhombic pocket — external turning and boring

SVJCR/L 2020 K1620×20 × 125 mmR right-hand
←
L left-hand
→
SVJCR/L 2525 M1625×25 × 150 mmR right-hand
←
L left-hand
→
SVJCR/L 3232 P1632×32 × 170 mmR right-hand
←
L left-hand
→
SVHCR/L 2020 K1620×20 × 125 mmR right-hand
←
L left-hand
→
SVHCR/L 2525 M1625×25 × 150 mmR right-hand
←
L left-hand
→
SVHCR/L 3232 P1632×32 × 170 mmR right-hand
←
L left-hand
→
SVVCN 2020 K1620×20 × 125 mmNeutral
↔
SVVCN 2525 M1625×25 × 150 mmNeutral
↔
SVVCN 3232 P1632×32 × 170 mmNeutral
↔
S25S SVUCR/L-16Ø25 × 250 mmR right-hand
←
L left-hand
→
S25S SVUCR/L-16SØ25 × 250 mmR right-hand
←
L left-hand
→
S32T SVUCR/L-16Ø32 × 300 mmR right-hand
←
L left-hand
→
S40U SVUCR/L-16Ø40 × 350 mmR right-hand
←
L left-hand
→
S25S SVQCR/L-16Ø25 × 250 mmR right-hand
←
L left-hand
→
S25S SVQCR/L-16SØ25 × 250 mmR right-hand
←
L left-hand
→
S32T SVQCR/L-16Ø32 × 300 mmR right-hand
←
L left-hand
→
S40U SVQCR/L-16Ø40 × 350 mmR right-hand
←
L left-hand
→

Frequently asked questions about the VCGT 160408 insert

number of cutting edges, tool selection, and workpiece materials

Two — the 35° diamond has 2 corners usable for cutting, and the positive geometry (letter C, 7° clearance angle) makes the insert single-sided. Only the top side can be used; replace the insert once both corners are worn.

Holders with a size 16 V-shaped diamond pocket (IC 9.525 mm): for external turning SVJCR/L, SVHCR/L and neutral SVVCN with shank cross sections of 20×20–32×32 mm; for boring, boring bars S25S–S40U with an SVUCR/L or SVQCR/L designation suffix. The letter V in the tool holder designation corresponds to a 35° rhombic insert.

Only in corner radius: 0.4 mm is used for finishing at low feed rates, 0.8 mm is the general-purpose version, and 1.2 mm is selected for roughing. The other dimensions (IC 9.525 mm, side length 16 mm, thickness 4.76 mm) are identical.

Not recommended — grade K10 with a sharp, polished edge is intended for aluminum and nonferrous metals in group ISO N. When turning steel, the thin edge chips quickly; for these materials, select an insert in a group P or M grade with a reinforced corner.

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Carbide insert VCGT 160408 AL K10 Horn

Carbide insert VCGT 160408 AL K10 Horn

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