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Carbide insert SCGT 120408 - For aluminum Horn
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  • Carbide insert SCGT 120408 - For aluminum Horn
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Artykuły Techniczne

Carbide insert SCGT 120408 AL K10 Horn

Artykuły Techniczne Artykuły Techniczne
0000004413
Cutting edge length: 122 sizes of this insert
€6.47 tax inc.

Net price: €5.26

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W magazynie: 10-100 szt.
W magazynie: 10-100 szt.

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Description

SCGT 120408 turning insert – 90° indexable square

Technical data
Side length l 12.7 mm
Insert thickness s 4.76 mm
Hole diameter d1 5.5 mm
Corner radius rε 0.8 mm
ANSI code SCGT 432
SCGT 120408 indexable turning insert in K10 carbide, single-sided 90° square with a hole and a polished edge for aluminum

Cutting data for the SCGT 120408 insert for aluminum and nonferrous metals

finishing, semi-finishing, and roughing — ISO N group

MaterialFinishingSemi-finishingRoughing
Vc [m/min]Feed f [mm/rev]ap [mm]Vc [m/min]Feed f [mm/rev]ap [mm]Vc [m/min]Feed f [mm/rev]ap [mm]
NAluminum and nonferrous materials375-24000.150.140-2400.32.5540-2400.55

K10 carbide indexable insert – applications and design

single-sided 90° square with a sharp edge for aluminum

The SCGT 120408 turning insert is a single-sided, square indexable insert made of fine-grained cemented carbide in grade K10, intended for turning aluminum and nonferrous metals. Shape S, a square with a 90° corner angle, provides four cutting edges and a rigid, strong corner that withstands loads. Positive geometry with a 7° clearance angle (letter C) reduces cutting forces and resistance when entering soft, sticky material. The sharp, often polished edge of grade K10 reduces built-up edge formation when machining aluminum alloys.

Key benefits of the K10 carbide insert

  • Four cutting edges — the square has 4 corners that can be used in sequence by rotating the insert in the tool holder pocket.
  • Grade K10 for ISO group N — fine-grained carbide for aluminum and nonferrous metals; a sharp edge instead of a thick coating.
  • Positive geometry with a 7° angle — lower cutting forces and reduced power consumption when turning light metals.
  • The rε 0.8 mm corner radius is a general-purpose option — it combines a smooth surface finish with edge strength.
  • The countersunk hole for the clamping screw allows secure mounting of the insert in a holder for single-sided inserts.
  • Tolerance class G, indicating a ground insert, ensures repeatable edge positioning after rotation in the pocket.

Square insert applications and cutting data selection

The SCGT 120408 insert (also written without a space as scgt120408) is suitable for longitudinal turning and facing of bushings, discs, and housings made of aluminum alloys, brass, and copper. Positive geometry with a sharp edge allows the high cutting speeds typical of light metals. Calculate spindle speed using n = 1000·Vc/(π·D): for a shaft with a diameter of 50 mm at Vc = 500 m/min, the result is approximately 3183 rpm. In precision aluminum machining, cutting speeds can reach 2400 m/min, so always limit spindle speed to the permissible value for the spindle and workholding setup.

For precision machining, use low feeds of approximately 0.15 mm/rev and a depth of cut of around 0.1 mm to obtain a smooth, burr-free surface. For roughing operations, you can increase the feed to 0.5 mm/rev and the depth of cut to 5 mm while maintaining a generous coolant supply and unobstructed chip evacuation. Thin, long aluminum chips are best broken with a positive feed and a continuous coolant stream to prevent them from wrapping around the workpiece. Grade K10 indexable inserts are supplied by the Korean brand Horn, known in our store for turning tooling.

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Application limitation

Grade K10 is an uncoated, fine-grained carbide for nonferrous metals — do not use it for steel or stainless steel, where the cutting edge wears very quickly. For high-silicon AlSi alloys (Si above 12 percent), consider a polycrystalline diamond cutting edge PCD.

Square insert designation decoder according to ISO 1832

how to read the SCGT 120408 code — positions 1–7 of the designation

Designation SCGT 120408 according to the standard ISO 1832: 4 letters describe geometry and construction, 3 numeric codes describe dimensions. Each field has a number, an icon, and a brief description.

ISO 1832 designation decoder — how to read the code

1Sshape 2Cangle α 3Gtolerance 4Ttype – 512size 604thickness 708radius rε

Positions 1–4 · ISO code

1SShape

Square 90°

4 corners of 90° per side

2CClearance angle

α = 7°

positive, single-sided

3GTolerance

Class G (ground)

IC ±0.025 · thickness ±0.13 mm

4TType

Countersunk hole + chip breaker

countersink 40–60°, single-sided chip breaker

Positions 5–7 · dimensions [mm]

512Size

l = 12.7 mm

IC = 12.7 mm · 1/2″

604Thickness

s = 4.76 mm

between rake faces

708Corner radius

rε = 0.8 mm

code ÷ 10 → radius in mm

✓ 4 corners × 1 side = 4 cutting edges

Full designation: SCGT 120408 = 90° square · positive 7° · class G · countersunk hole and chip breaker · IC 12.7 mm (l 12.7 mm) · s 4.76 mm · rε 0.8 mm

Frequently asked questions about the SCGT 120408 insert

number of cutting edges, materials, and turning parameters

Four — a square has 4 corners, and the insert is single-sided (positive geometry with a 7° clearance angle). Once a corner becomes dull, rotate the insert in the tool holder pocket until all four edges have been used.

Grade K10 is a fine-grained, uncoated carbide for group ISO N, meaning aluminum and nonferrous metals. The sharp, often polished edge reduces built-up edge formation and produces a smooth surface. This grade is not suitable for steel or stainless steel.

Only in corner radius: 0.4 mm is used for finishing at low feed rates, 0.8 mm is the general-purpose version, and 1.2 mm is selected for roughing at higher feed rates. The remaining dimensions (IC 12.7 mm, thickness 4.76 mm) are identical.

The 7° clearance angle (letter C) reduces cutting forces and friction on the flank face. When turning soft, sticky aluminum, this reduces built-up edge formation and allows operation at high cutting speeds up to 2400 m/min.

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Carbide insert SCGT 120408 AL K10 Horn

Carbide insert SCGT 120408 AL K10 Horn

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