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Helicoil M11 tapping - For thread repair
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  • Helicoil M11 tapping - For thread repair
Varel

Thread repair tap M11 4H V-Coil

Varel Varel
0000013612
€17.16 tax inc.

Net price: €13.95

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W magazynie: 10-100 szt.

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Description

FINISHED THREADM11 × 1.5
TOLERANCE4H
PRE-DRILLED HOLEØ11.2 mm
LENGTH L189 mm

M11 thread repair tap – STI tap for V-Coil M11x1.5 inserts

Tool dimension table and technical data

V-COIL M11 THREAD REPAIR TAP
Thread to be repairedM11 × 1.5
Tolerance class4H
Tap diameter B12.9 mm
Overall length L189 mm
Flute length L229 mm
Shank diameter D29 mm
Square drive a7.1 mm
Pre-drilled holeØ11.2 mm
M11 4H V-Coil thread repair tap for cutting STI threads for M11x1.5 Helicoil-type wire thread inserts

The V-Coil M11 thread repair tap cuts an STI (Screw Thread Insert) thread for a Helicoil-type insert. The tool restores a load-bearing seat in a stripped hole without increasing the screw size. Once the insert is installed, the hole accepts a standard M11 × 1.5 screw again. The 9 mm shank with a 7.1 mm square drive fits standard hand tap wrenches and square-drive wrenches.

Repairing a stripped M11 thread in steel, stainless steel, cast iron, and aluminum

Materials, tips, and limitations

The tool works in steel, stainless steel, cast iron, and aluminum. Threads strip most frequently in soft metals, while in steel the insert increases the fatigue life of the joint. Typical examples include cylinder head bolt holes in many VW and Audi engines. Keeping the drill perpendicular and installing the insert to its full depth are essential in these applications. The hole for the STI tap is drilled to Ø11.2 mm, at the upper tolerance limit, and tapped with coolant.

The dimensions of the cut STI thread are specified by DIN 8140-2. The M11 thread repair tap has an overall length L1 of 89 mm and a flute length L2 of 29 mm, and is compatible with V-Coil inserts in lengths of 2xD and 2.5xD. A correctly installed insert restores a thread with a load capacity comparable to or greater than the original.

M11 thread repair step by step

From drilling to the nominal thread

Repairing with an insert is faster and less expensive than replacing the entire cylinder head, and the steps below guide you through the complete installation process.

Thread repair M11 with a wire insert

1Drilling

Hole: Ø11.2 mm

2Chamfering the hole entrance

Angle: 90–120°

3STI tapping

With coolant, 4H

4Insert installation

Tang: break off

✓Nominal thread

Screw: M11 × 1.5

In a blind hole, remove the broken-off tang before installing the screw

Helicoil M11 tap (STI) – why it is larger than a standard tap

Compensating for the wire thickness of the thread insert

The STI thread profile remains a metric 60° triangle with a 1.5 mm pitch — only the size changes. The diameter increases by twice the insert wire thickness: D STI = 11 + 1.3 × 1.5 = 12.95 mm. This is why the tool's cutting section measures 12.9 mm, and neither an M12 nor an M14 tap can replace it. Class 4H is the metric equivalent of inch class 3B, also recommended for screw-locking inserts. Once the insert is installed, the bolt engages a standard class 6H thread.

Tap compatibility with the V-Coil insert

What must match before starting the repair

✓Matching size: V-Coil M11 insert with a 1.5 mm pitch.
✓Matching hole: prepare a Ø11.2 mm diameter before tapping.
✓Matching version: available M11 insert lengths: 2xD, 2.5xD.
▲Required inspection: depth and wall thickness of the component being repaired.

This is not a substitute for an M11 tap

The tool cuts only an oversized thread for an insert. A standard M11 bolt will not engage in a hole tapped this way without an insert, and a standard tap will not prepare the hole for an insert.

Frequently asked questions

For the STI thread, drill a hole Ø11.2 mm, rather than 9.5 mm as for a standard M11 thread. Drill at the upper tolerance limit, then chamfer the entrance at 90–120°.

The STI tap cuts a larger profile with a major diameter of approximately 12.95 mm instead of 11 mm, because it accommodates twice the 0.98 mm wire thickness. The 1.5 mm pitch and 60° angle remain the same as on a standard tap. Thanks to DIN 8140, inserts from Helicoil, V-Coil, Recoil, and BaerCoil are interchangeable.

Yes. The inner edge of the wire recreates the nominal M11 × 1.5 thread, so a standard screw can be installed without any modifications. The minor diameter after installation is approximately 9.38 mm, in accordance with ISO 724.

No. M11 × 1.5 is a size used almost exclusively in engines, for cylinder head bolts in many VW and Audi engines, including the 1.8T, 2.0T, and 2.8 V6. It is virtually nonexistent outside automotive applications, which makes the availability of this repair tool important.

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Thread repair tap M11 4H V-Coil

Thread repair tap M11 4H V-Coil

Shipping

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