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Description
Material HSS
Thread size M5
Number of pieces3 pcs
Tolerance 6H ISO2
Technical data for the M5 hand tap
| Technical data | |
|---|---|
| Thread Diameter d1 | M5 |
| Thread Pitch P | 0.8 mm |
| Overall Length l1 | 50 mm |
| Flute Length l2 | 14 mm |
| Shank Diameter d2 | 6 mm |
| Square Drive Width Across Flats a | 4.9 mm |
| Tap Drill Hole | 4.2 mm |
Roughing, intermediate, and finishing taps – how much material each removes
Division of work in the 1–2–3 set
The M5 x0.8 thread is formed in the wall of a hole with a diameter of 4.2 mm. The thread groove extends 0.4 mm into the wall. A single tap would have to cut the entire groove at once – by hand, this creates high resistance and a risk of breakage. The set divides this work into three layers.
The drawing shows the entire set in operation. All three taps have the same shank and the same length. They differ in chamfer length: No. 1 has a taper spanning 7–10 threads, while No. 3 spans only 1–2 threads. The detail views at the hole wall show how the thread groove deepens after each tap.
| Tap | Chamfer | Material removed | How it works in the hole |
|---|---|---|---|
| No. 1 – roughing tap | long, 7–10 threads | approx. 60% | enters smoothly and establishes thread alignment |
| No. 2 – intermediate | medium, 3–5 threads | approx. 30% | screws into the previously cut threads and starts cutting only deeper in the hole |
| No. 3 – finishing tap | short, 1–2 threads | approx. 10% + sizing | turns easily and produces the full 6H profile |
How to identify the tap numbers in the set
The chamfer is the tapered end of the tap. No. 1 has the longest chamfer and No. 3 the shortest – the difference is immediately visible when they are placed side by side. No. 1 and No. 2 have shallower thread profiles; only No. 3 has the full profile. The number can also be identified on the shank: No. 1 has one ring, No. 2 has two, and No. 3 has none. Keep the set together and always start with the roughing tap.
How to tap an M5 hole – sequence 1, 2, 3
Hand tapping step by step
Thread M5 x0.8 in five steps
ØDrilling
Drill bit 4.2 mm
1Roughing tap
Removes approx. 60%
2Intermediate
Removes approx. 30%
3Finishing tap
Removes approx. 10%
✓Finished thread
Tolerance 6H
Turning sequence: half a turn clockwise, a quarter turn counterclockwise | Between taps: remove chips from the hole
Start with the hole. The drill diameter is easy to calculate: thread diameter 5 mm minus pitch 0.8 mm gives 4.2 mm. An undersized hole is a common cause of a tap twisting off in the workpiece.
Through hole or blind hole – how deep to drill
The set taps both types of holes. In a through hole, the thread extends through the full material thickness. In a blind hole, cut the thread to 7.5 mm, or 1.5 times the thread diameter (1.5 x 5 mm, shown as 1.5D in the drawing). Drill the hole deeper than the thread. The clearance below the thread accommodates chips and the finishing tap chamfer.
No. 1 – the roughing tap establishes thread alignment
Fit the roughing tap in the tap wrench and position it perpendicular to the surface. Check the angle from two sides, for example with a square. Turn half a turn clockwise, then a quarter turn counterclockwise. Reversing breaks the chip into short pieces – a slight crunch is normal. The first threads determine whether the thread will be straight.
No. 2 and No. 3 – deepening and full profile
Unscrew the roughing tap and remove chips from the hole. Screw the intermediate tap by hand into the previously cut threads – it should engage them naturally. It turns easily at first and starts cutting only deeper in the hole. The finishing tap enters with almost no resistance and cuts the final portion of the profile only at the end. When it screws smoothly all the way in, the thread is ready – check it with an M5 screw.
M5 HSS hand tap DIN 352 – reliable 3-piece set for electronics and mechanical engineering
The M5 hand tap set is a professional set of three tools for cutting internal threads with a diameter of 5 mm and a pitch of 0.8 mm. M5 HSS hand taps are widely used in industrial electronics, household appliance manufacturing, aluminum profiles, and mounting components, where M5 screws are standard fasteners.
Key benefits of the M5 tap set
- 3-piece set (roughing, intermediate, and finishing taps) – progressive cutting protects the tool and ensures high thread quality
- Popular size in electronics – M5 thread used in enclosures, control panels, and aluminum profiles
- HSS high-speed steel – enables tapping in carbon steels, aluminum, and brass with tensile strengths up to 800 MPa
- Tolerance 6H according to DIN 352 – precise fit with tolerance class 6g metric screws
- Intermediate diameter – combines the characteristics of small precision threads with the strength of larger sizes
The 3-piece M5 hand tap set is suitable for electronics manufacturers, aluminum profile assembly companies, and equipment repair shops. To drill the tap hole for an M5 thread, use a drill bit with a diameter of 4.2 mm. When working with aluminum, use kerosene or paraffin oil as a lubricant.
Tolerance 6H — metric thread tolerance classes
| Class | Accuracy | Application | Status |
|---|---|---|---|
| 4H / 4g | High | Precision connections, hydraulics | — |
| 6H / 6g | Standard | Machine building, general-purpose | SELECTED |
| 7H / 8g | Low | Large clearance, easy assembly | — |
6H = internal thread (nut, hole) | 6g = external thread (screw)
Frequently asked questions
For an M5 thread with a pitch of 0.8 mm, use a 4.2 mm drill bit. Calculation: diameter minus pitch (5 - 0.8 = 4.2 mm).
The M5 thread predominates in industrial electronics, aluminum profiles, equipment enclosures, and mounting components. It is a popular size in automation.
Kerosene or paraffin oil is best for aluminum. These prevent chips from jamming and material from adhering to the tap's cutting edges.
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All orders are delivered by courier company GLS. For orders exceeding 369 PLN gross shipping is FREE
| Courier GLS | Przelew24 / Prepayment | 14,76 zł gross | Delivery time 1 working day |
| Courier GLS | Cash on delivery | 17,26 zł gross | Lead time 1 working day |
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