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Description
Technical data for the G 1/4 inch hand tap
| Technical data | ||
|---|---|---|
| Nominal diameter d1 inches/mm | G 1/4 in | 13.157 mm |
| Thread pitch P inches/mm | 19 threads per inch | 1.33 mm |
| Overall length l1 | 70 mm | |
| Flute length l2 | 22 mm | |
| Shank diameter d2 | 11 mm | |
| Square drive size a | 9 mm | |
| Tap drill diameter | 11.8 mm | |
| Form C chamfer | No. 1: 5P, No. 2: 2P | |
| Thread angle G | 55° | |
| Thread standard | BSP DIN ISO 228 | |
Roughing tap and finishing tap – how much material each removes
Division of work in the 1–2 set
The G 1/4 thread is cut into the wall of a hole with a diameter of 11.8 mm. The thread groove extends 0.68 mm into the wall. A single tap would have to cut the entire groove at once – by hand, this means high resistance and a risk of breakage. The set divides this work into two passes.
The drawing shows the entire set in operation. Both taps have the same shank and the same length. They differ in their chamfer, the tapered tip: No. 1 has a chamfer spanning 5 threads, while No. 2 spans only 2 threads. The detail windows at the hole wall show how the thread groove deepens after each tap.
| Tap | Chamfer | Chamfer angle | Material removed | How it works in the hole |
|---|---|---|---|---|
| No. 1 – roughing tap | long, 5 threads | 7° | the main portion of the groove | enters smoothly and establishes thread alignment |
| No. 2 – finishing tap | short, 2 threads | 20° | the remainder, to the full profile | screws into the previously cut threads and produces the full thread profile |
How to distinguish the taps in the set
The chamfer on No. 1 is 2.5 times as long as the chamfer on No. 2 – the difference is immediately visible when you place them side by side. No. 1 has an incomplete thread profile; only No. 2 has the full profile. The number is also indicated on the shank: No. 1 has one ring, No. 2 has none. Keep the set together and always start with the roughing tap.
How to tap a G 1/4 hole – sequence 1, 2
Hand tapping step by step
Thread G 1/4 in four steps
ØDrilling
Drill bit 11.8 mm
1Roughing tap
Chamfer 5 threads
2Finishing tap
Chamfer 2 threads
✓Finished thread
Thread G 1/4
Turning sequence: half a turn clockwise, a quarter turn counterclockwise | Between taps: remove chips from the hole
Start with the hole. The G thread has a Whitworth profile, with a thread height of 0.64 times the pitch. The minor diameter of the internal thread is the 13.157 mm diameter minus twice the thread height, or 1.28 × the 1.337 mm pitch: the result is 11.445 mm. ISO 228-1 permits a hole diameter from 11.445 to 11.89 mm, and a 11.8 mm drill falls within this range. An undersized hole is a common cause of taps twisting off in the material.
Through hole or blind hole – how deep to drill
The set taps both types of holes. In a through hole, the thread extends through the full material thickness. In a blind hole, cut the thread to match the thread length of the fitting being installed. Drill the hole deeper than the thread. The finishing tap has a 2-thread chamfer, so approximately 2 incomplete threads remain near the bottom. The extra depth below the thread accommodates these along with the chips.
No. 1 – the roughing tap establishes thread alignment
Fit the roughing tap in the tap wrench and position it perpendicular to the surface. Check the angle from two sides, for example with a square. Turn half a turn clockwise, then a quarter turn counterclockwise. Reversing breaks the chip into short pieces – a slight crunch is normal. The first threads determine whether the thread will be straight.
No. 2 – the finishing tap produces the full profile
Back out the roughing tap and remove chips from the hole. Screw the finishing tap by hand into the previously cut threads – it should engage them naturally. Continue turning with the same rhythm used for the roughing tap. The finishing tap removes the remaining material and cuts the groove to its full profile. When it screws in smoothly all the way, the thread is finished – check it with a G 1/4 thread plug gauge: the GO end screws in by hand over the full length, while the NO-GO end enters no more than 2 threads.
Hand tap 1/4 inch for pipes
Hand Tap 1/4 inch G DIN 5157/2 HSS Varel is a precision 2-piece set (roughing tap + finishing tap), designed for hand cutting G parallel pipe threads (BSP – British Standard Pipe) with a thread angle of 55°. The tool is made from high-quality high-speed steel (HSS), providing excellent durability, abrasion resistance and stable cutting geometry.
The G 1/4 inch thread has an external diameter of 13.157 mm, in accordance with ISO 228-1, and is used in water, gas and pneumatic systems. The designation DIN 5157/2 indicates that the set contains two taps – for roughing and finishing – allowing accurate and safe thread cutting in two stages.
Inch tap 1/4 inch for pipes brand Varel is a reliable hand tool designed for service, assembly and production applications requiring compliance with BSP standards and consistent machining quality.
- 2-piece set (DIN 5157/2) – roughing and finishing taps for precise hand tapping.
- G 1/4 inch thread – external diameter 13.157 mm (per ISO 228-1).
- 55° thread profile – compliant with the British BSP standard, ensuring leak-tight pipe connections.
- Material: high-speed steel (HSS) – high abrasion resistance and dimensional stability.
- Manufacturer: Varel – a renowned cutting tool brand.
Hand Tap 1/4 inch G DIN 5157/2 HSS Varel is an excellent choice for professionals who expect reliability, precision and compliance with international technical standards when manually cutting BSP threads.
Stages of cutting a G 1/4 inch thread with a 2-piece set: roughing and finishing taps
Frequently asked questions
The question “how many mm is G 1/4 inch” or “how many cm is G 1/4 inch” often arises when selecting pipe tapping tools. Contrary to what one might expect, the value 1/4 inch (equivalent to 13.16 mm or 1.31 cm) does not indicate the thread diameter, but the nominal size of the pipe that the thread fits. In practice, the 1/4 inch G tap has an outside diameter of 13.16 mm, because G (BSP) pipe threads are designed for thick-walled pipes.
For this reason, always check the thread diameter in the technical data instead of converting inches directly to millimeters. In the BSP system, thread size is determined by the design of the entire installation, not just the nominal dimension.
No. A G (BSP) thread is a parallel pipe thread, meaning its diameter is constant along its entire length. Unlike taper threads (designated R or BSPT), G threaded connections are not self-sealing. This means that a G thread does not provide a seal on its own – it requires an additional sealing element, e.g. a flat gasket, O-ring or plastic washer. This sealing method is commonly used in hydraulic, pneumatic and industrial installations.
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