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Description
Angle to the axis45 degrees
Diameter range32–53 mm
Inserts4 × TCMT 16T304
Length100 mm
Indexable countersink 32x53 mm – 45° chamfer mill for 4 inserts
Technical data and dimensions – 32 mm Weldon shank
| Technical data | |
|---|---|
| Cutting edge angle to the axis | 45° (90° cone) |
| Minimum diameter D2 | 32 mm |
| Maximum diameter D1 | 53 mm |
| Max. cutting depth | 10.5 mm |
| Flute length l | 45 mm |
| Overall length L | 100 mm |
| Shank diameter d | 32 mm, Weldon |
| Number of inserts Z | 4 |
| Insert | TCMT 16T304 |
| Insert screw | M3.5x10, Torx T15, 2.7 N·m |
| Manufacturer | Smoxh, Turkey (HF45 TC16 D32-53) |
Indexable countersink 32x53 mm Smoxh chamfers the edges of holes and slots from 32 to 53 mm at a 45° angle. It cuts with four TCMT 16T304 inserts over diameters from 32 to 53 mm. Each insert has three cutting edges. A dull edge is replaced by indexing the insert by 120°, without sharpening the tool.
The 45° angle is measured between the insert edge and the tool axis. As they rotate, the inserts sweep a 90° cone. This matches the head angle of a metric countersunk screw. For every millimeter of plunge depth, the diameter increases by 2 mm. Feed per revolution is distributed over 4 cutting edges. The 32 mm shank has a Weldon flat for the holder screw, which locks the tool in the holder.
Applications – hole and slot chamfers at a 45° angle
45° chamfer mill operations
The tool chamfers edges at a 45° angle to the axis. Hole chamfers are cut by axial movement, and slot chamfers by feeding along the slot. The same insert edges cut in both operations. The countersink machines holes and slots wider than 32 mm.
Hole edge chamfer
The countersink feeds axially into a hole wider than 32 mm. The inserts chamfer the edge at a 45° angle to the axis. Chamfer width is set by the plunge depth. Each millimeter of downward travel adds 2 mm to the chamfer diameter, up to 53 mm.
Chamfer on both slot edges
The tool is guided along the center of a slot from 32 to 53 mm wide. The inserts chamfer both upper edges in a single pass. Chamfer width is set by the plunge depth. This method is used to chamfer keyway and guideway edges.
Hole chamfer – depth and diameter
How deep to plunge to obtain the required chamfer
The countersink cuts from 32 mm to 53 mm in diameter. At a 45° angle to the axis, the diameter increases by 2 mm for each millimeter of downward travel. The maximum plunge depth is 10.5 mm – at this depth, the chamfer reaches a diameter of 53 mm. This range accommodates medium-series clearance holes for M30–M48 screws according to ISO 273.
Calculator: Z-axis plunge depth for chamfer diameter
Plunge depth is measured from the workpiece surface to the insert corners at a diameter of 32 mm. Plunge depth = (chamfer diameter − 32 mm) ÷ 2, e.g., (43 − 32) ÷ 2 = 5.5 mm. The value 2 is the increase in diameter per 1 mm of plunge depth at a 45° angle.
▲
Hole wider than 32 mm
The countersink cuts from a diameter of 32 mm, so the chamfer extends around the entire circumference of a hole wider than 32 mm.
TCMT 16T304 inserts – three edges and indexing
Triangular insert to ISO 1832, Torx T15 screw
The insert code is interpreted according to ISO 1832. T indicates a triangle, so the insert has three cutting edges. C indicates a 7° clearance angle: the insert has positive geometry and cuts freely. M is the tolerance class, and the next T indicates a countersunk screw hole and a chip breaker on one side. 16 indicates an edge of approx. 16.5 mm, T3 a thickness of 3.97 mm, and 04 a corner radius of 0.4 mm.
The insert's 60° angle does not determine the chamfer angle. The 45° angle results from the insert's orientation in the body. The store offers the TCMT 16T304 H6310 insert from the Korean brand Horn. Grade H6310 is a general-purpose grade for steel and stainless steel. The countersink is sold without inserts; 4 pcs are required for a complete set.
Changing edges step by step
1Loosening the screw
Key: Torx T15
2Indexing the insert
Rotation: 120°
3Cleaning the insert seat
Chips: removed
4Tightening the screw
Torque: 2.7 N·m
✓Remaining inserts
Repeat: steps 1–4
M3.5x10 screw and T15 key according to the Smoxh catalog
All inserts are indexed at the same time because they cut on the same cone. A chip under an insert shifts its cutting edge and changes the chamfer diameter, so the insert seat must be cleaned before each installation.
Cutting data – starting values
Cutting speed and feed per tooth – conservative ranges
The values are based on conservative milling ranges with a 45° entering angle according to ISO 513. Start at the lower limit and increase the values while monitoring the chips and spindle sound.
| Workpiece material | Cutting speed vc [m/min] | Feed per tooth fz [mm] |
|---|---|---|
| P Structural and alloy steel | 150–220 | 0.10–0.22 |
| M Stainless steel | 80–140 | 0.08–0.18 |
| K Gray cast iron | 180–300 | 0.10–0.28 |
Calculating spindle speed and feed rate – Ø 53 mm chamfer in steel
Spindle speed is calculated for the largest diameter engaged in the material, here the full chamfer diameter of 53 mm. Spindle speed = 1000 × cutting speed 150 m/min ÷ (3.14 × diameter 53 mm) ≈ 900 rpm. Feed rate = feed per tooth 0.10 mm × 4 inserts × 900 rpm ≈ 360 mm/min. These two values are entered into the machine tool program.
Higher spindle speeds and lighter pressure work well for countersinking. Low speeds with heavy pressure cause vibration. When machining stainless steel, coolant protects the hole edge from overheating.
Indexable countersink 32x53 mm Smoxh chamfers holes and slots at 45° to the axis. The diameter range is 32–53 mm, and the maximum plunge depth is 10.5 mm. It cuts with four TCMT 16T304 inserts, each with three edges. The 32 mm Weldon shank prevents the tool from rotating in the holder.
Questions about the 32x53 indexable countersink
Chamfer, inserts, depth, CNC program
For chamfering holes larger than 32 mm, up to a diameter of 53 mm. The countersink also chamfers the edges of slots from 32 to 53 mm wide.
TCMT 16T3 inserts to ISO, e.g., TCMT 16T304 with a 0.4 mm corner radius. The store offers TCMT 16T304 H6310 Horn for steel and stainless steel. The insert is secured with an M3.5x10 screw with a Torx T15 socket.
Four TCMT 16T304 inserts, one in each pocket. Each insert has three edges. A set of 4 inserts provides three edge changes.
Enter a 90° countersink with a tip diameter of 32 mm in the tool table. Measure the tool height to the insert corners. Plunge depth = (chamfer diameter − 32 mm) ÷ 2.
Product accessories
Carbide insert TCMT 16T308 H6310 Horn
Reference: 0000006146 In stock > 10 items
€3.68
€4.53 brutto
Carbide insert TCMT 16T304 H6310 Horn
Reference: 0000007829 In stock > 10 items
€3.68
€4.53 brutto
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| Courier GLS | Przelew24 / Prepayment | 14,76 zł gross | Delivery time 1 working day |
| Courier GLS | Cash on delivery | 17,26 zł gross | Lead time 1 working day |
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