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Woodruff keysat cutter 25x11 mm folding Z-2 Varel
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Varel

T-slot cutter 25x11 Z-4 Varel

Varel Varel
0000013188
Diameter (mm): 2518 sizes of this cutter
€64.74 tax inc.

Net price: €52.63

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W magazynie: 3 pcs.
W magazynie: 3 pcs.

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Call and order: (44) 755-04-05

Description

DIAMETER DØ25 mm
THICKNESS b11 mm
INSERTSCCMT 0602rr
STANDARDIndexable milling cutter

Indexable T-slot cutter 25x11 mm with CCMT 0602rr inserts – technical data

Tool specifications and replaceable inserts

TECHNICAL DATA
Tool typeIndexable T-slot cutter
Standard–
Cutting diameter DØ25 mm
Cutting section width b11 mm
Neck diameter d1Ø12 mm
Shank diameter dØ25.0 mm
Overall length L100 mm
Number of inserts z4
Interchangeable insertsCCMT 0602rr
Materialsteel body, carbide inserts
T-slot14 mm per DIN 650
Indexable T-slot cutter 25x11 mm with replaceable carbide inserts

T-slot cutter 25x11 mm with replaceable inserts – construction and insert replacement

Body, inserts and clamping

The 25x11 mm indexable T-slot cutter uses 4 carbide inserts in size CCMT 0602rr. The body with its Ø25.0 mm shank lasts for years – only worn inserts are replaced, with no resharpening or loss of disc dimensions. The Ø25 mm disc, 11 mm thick, forms the T-profile of the slot.

Replaceable inserts and their handling

Each CCMT 0602rr insert is held by its own screw. The last two digits of the designation (rr) indicate the corner radius – specify the required value when ordering, e.g., 04 for r = 0.4 mm. Before installation, remove chips from the insert pocket – a particle beneath the insert raises it by hundredths of a millimeter, compromises the slot dimensions and causes the cutting edge to fracture under load. Tighten the screw to the torque specified in the manufacturer's data sheet: overtightening shears off the head, while a loose screw allows the insert to fall out into the slot. Carbide withstands speeds many times higher than HSS but requires rigid clamping and a constant feed.

T-slot 14 mm per DIN 650 – applications of the 25x11 mm cutter

Machining allowances and tool entry

The disc dimensions match a 14 mm T-slot per DIN 650 – the lower section of the slot is 23–25 mm wide and 9–11 mm high. The cutter removes 4.50 mm from each side of the straight slot previously machined with an end mill. The tool enters the material only along the existing slot; the Ø12 mm neck has no cutting edges and does not cut axially.

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Application limitation

Clamping: Ø25.0 mm straight shank – a holder with a bore of this diameter is required, as the ER-32 collet range ends at Ø20 mm. The cutting speed is selected according to the insert grade, not the body – values are provided in the insert manufacturer's grade data sheet. Do not use HSS cutter settings: carbide settings are several times higher and require a rigid machine when cutting with the full disc width.

Operating parameters for the 25x11 mm indexable milling cutter

Spindle speed, feed and selection by insert grade

Workpiece materialvc [m/min]fz [mm/tooth]n [rpm]vf [mm/min]
P Structural and alloy steel130–2000.07–0.141655–2546463–1426
M Stainless steel 304 / 31670–1000.07–0.14891–1273249–713
K Gray cast iron GG20–GG30150–2500.07–0.141910–3183535–1782
N Aluminum, brass200–3500.07–0.142546–4456713–2495

Calculating spindle speed for an indexable milling cutter

Spindle speed is calculated in the same way as for HSS tools, but with a higher cutting speed. For vc = 130 m/min and a diameter of 25 mm, the result is n = 1000 × 130 / (π × 25) ≈ 1655 rpm, and the feed rate with 4 inserts and fz = 0.07 mm is vf ≈ 463 mm/min. For stainless steel, reduce to vc = 70–100 m/min as shown in the table above.

Indexable T-slot cutter 25x11 mm – frequently asked questions

Inserts, clamping and slot

Frequently asked questions

Carbide inserts in size CCMT 0602rr, 4 pcs per tool. The grade is selected according to the workpiece material – the same body accepts inserts for steel and cast iron.

In a holder with a Ø25.0 mm bore. An ER-32 collet does not accommodate this diameter – its range ends at Ø20 mm.

A slot 14 mm per DIN 650: the lower section of the slot is 23–25 mm wide and 9–11 mm high. The cutter removes 4.50 mm from each side.

No. Like any T-slot cutter, it must travel along a previously machined straight slot – the Ø12 mm neck has no cutting edges. Machine the straight slot to full depth with an end mill.

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T-slot cutter 25x11 Z-4 Varel

T-slot cutter 25x11 Z-4 Varel

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