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Woodruff keysat cutter fi 10 mm x 2.2 mm DIN 850 A HSS
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  • Woodruff keysat cutter fi 10 mm x 2.2 mm DIN 850 A HSS
  • Woodruff keysat cutter fi 10 mm x 2.2 mm DIN 850 A HSS - nr. 1
Varel

T-slot cutter 10.5x2.2 mm DIN 850 A HSS

Varel Varel
0000006859
Diameter (mm): 10,518 sizes of this cutter
€19.42 tax inc.

Net price: €15.79

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Call and order: (44) 755-04-05

Description

DIAMETER DØ10.5 mm
THICKNESS b2.2 mm
MATERIALHSS
STANDARDDIN 850 A

T-slot cutter 10.5x2.2 mm DIN 850 A HSS – dimensions and technical data

Tool specifications

TECHNICAL DATA
Tool typeNFRh shank-type milling cutter
StandardDIN 850 A
Cutting diameter DØ10.5 mm
Cutting section width b2.2 mm
Shank diameter dØ10.0 mm
Shank length l40 mm
Overall length L45.0 mm
Number of cutting edges z6, straight teeth
MaterialHSS
Technical drawing of the 10.5x2.2 mm DIN 850 A T-slot cutter with dimensions

T-slot cutter for metal 10.5x2.2 mm – construction and Ø10.0 mm shank

Tool construction and application limits

The 10.5x2.2 mm T-slot cutter to DIN 850 A is a shank-type tool of type NFRh for grooves and slots 2.2 mm wide. The Ø10.5 mm disc enters the material radially and machines a slot with an arcuate bottom in a single pass.

Cutting edges only on the disc – why the cutter cannot plunge axially

Six straight peripheral cutting edges and cutting faces produce a slot with clean walls. All torque passes through the neck, which has no cutting edges, so feed the disc into the material only radially and without jerking.

Slot length depends on plunge depth

The slot bottom is an arc with a radius of 5.25 mm, as the disc reproduces its own profile in the material. The arc distributes stress over a wider area than the corner of a rectangular slot machined with an end mill, improving the shaft's fatigue strength. The slot length is calculated from the chord: at a penetration depth of t = 3 mm, it is l = 2√(t × (D − t)) ≈ 9.5 mm.

Applications of the 10.5x2.2 mm T-slot cutter – grooves and slots

Tool application range

This disc size has no corresponding Woodruff key size under DIN 6888, so the tool is used for machining grooves and slots – retaining ring seats, lubrication and seal grooves, assembly recesses and slitting thin walls. The penetration depth is selected according to the required slot length rather than the tool diameter – with the full disc width engaged, each additional millimeter of penetration increases cutting resistance and neck loading.

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Application limitation

Clamping: collet ER-32 with an insert for Ø10.0 mm. A drill chuck will not hold the tool with the disc fully engaged. The 2.2 mm thick disc is sensitive to lateral stress – set the feed at the lower end of the range and do not retract the tool under load. Uncoated HSS operates up to approximately 275 HB; above this, use the HSSE (HSS-Co5) version.

T-slot cutter cutting data – spindle speed and feed for 10.5x2.2 mm

Conservative values by ISO 513 groups

Workpiece materialvc [m/min]fz [mm/tooth]n [rpm]vf [mm/min]
P Structural steel up to 275 HB20–300.015–0.030606–90955–164
P Quenched and tempered alloy steel15–250.015–0.030455–75841–136
M Stainless steel 304 / 3169–180.015–0.038273–54625–124
K Gray cast iron18–300.018–0.038546–90959–207
N Aluminum, brass25–500.015–0.040758–151668–364

Calculating spindle speed and feed for structural steel

Use vc = 25 m/min. Spindle speed: n = 1000 × 25 / (π × 10.5) ≈ 758 rpm. Feed rate with 6 cutting edges and fz = 0.022 mm: vf = 758 × 0.022 × 6 ≈ 100 mm/min. The disc cuts across its full width in an enclosed channel, so supply plenty of coolant along the slot to flush out chips.

T-slot cutter 10.5x2.2 mm – frequently asked questions

Applications, clamping and cutting data

Frequently asked questions

For grooves and slots 2.2 mm wide – grooves for retaining rings and seals, lubrication grooves, recesses for sheet metal, and cutting through thin walls.

This combination of diameter and thickness does not match any key size in DIN 6888. For keys, select a cutter with a diameter 0.5 mm larger than the slot diameter and a thickness equal to the key width.

collet ER-32 with an insert for Ø10.0 mm. The plain straight shank has no clamping flat, so a drill chuck is unsuitable.

For vc = 25 m/min, the result is 758 rpm. With the disc cutting across its full width, start at the lower end of the range and adjust after the first slot.

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T-slot cutter 10.5x2.2 mm DIN 850 A HSS

T-slot cutter 10.5x2.2 mm DIN 850 A HSS

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