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Corner rounding cutter R2 mm HSS - Arbor
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  • Corner rounding cutter R2 mm HSS - Arbor
  • Corner rounding cutter R2 mm HSS - Arbor - nr. 1
Varel

Corner rounding cutter R2 mm DIN 6518 HSS

Varel Varel
14415
€14.57 tax inc.

Net price: €11.84

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Description

MATERIALHSS
STANDARDDIN 6518
RADIUSR2 mm
CUTTING EDGESZ = 4

HSS corner rounding cutter R2 mm — technical specifications

Concave form cutter NFRk DIN 6518 — dimensions, material and tool specifications

Concave corner rounding cutter R2 mm type NFRk from Varel is a form cutter conforming to the standard DIN 6518, designed for precision milling of quarter-round profiles. Made of high-speed steel (HSS) HSS (High Speed Steel, hardness 64 HRC) with 4 cutting edges that ensure even distribution of cutting forces. The Weldon straight shank Ø10 mm ensures rigid, secure clamping in a collet chuck.

RADIUS R 2 mm
CUTTER DIAMETER Ø10.1 mm
LENGTH L 60 mm
SHANK D Ø10 mm
TECHNICAL DATA
Cutter typeConcave quarter-round 2 mm DIN 6518
Radius R2 mm
Cutter diameterØ10.1 mm
Diameter D16 mm
Overall length L60 mm
Shank length I43.3 mm
Shank diameter dØ10 mm
Number of cutting edges Z4
MaterialHSS (high-speed steel)
StandardDIN 6518
Shank typeWeldon straight shank

Applications of the R2 mm corner rounding cutter

Workpiece materials and compatibility by ISO material group

The R2 mm HSS concave quarter-round radius cutter is a versatile form cutter used to machine rounded workpiece edges with a radius of R2 mm. It is particularly suitable for injection mold and stamping die manufacturing, where repeatable rounded profiles are required. The NFRk cutter operates perpendicular to the machined edge — the concave tool profile produces a convex quarter-round profile on the workpiece.

Cutting data for the HSS corner rounding cutter R2

Mat. group Material Vc [m/min] fz [mm/tooth] n [rpm] F [mm/min]
P 1.1 Structural steel ≤500 N/mm² 28 0.044 882 156
P 1.5 Alloy steel 850–1000 N/mm² 16 0.036 504 73
M 2.1 Austenitic stainless steel 18 0.044 567 100
M 2.3 Martensitic stainless steel 12 0.036 378 55
K 3.1 Gray cast iron 22 0.060 693 167
K 3.3 Ductile cast iron 28 0.044 882 156
N 6.2 Brass, bronze 28 0.044 882 156
N 7.1 Aluminum — Al-Si alloys 80 0.028 2521 284
N 7.2 Pure aluminum 200 0.044 6303 1114
S 8.1 Thermoplastics 96 0.036 3026 438

Machining tip

For profile milling with a corner rounding cutter, use down milling (climb milling) for a better surface finish. For soft materials (Al, Cu), use higher cutting speeds and lower feed per tooth to avoid built-up edge (BUE).

Advantages of the HSS DIN 6518 form cutter

Process of manufacturing an HSS cutter

1 HSS material

hardness 64 HRC

2 CNC grinding

profile R2 mm

3 Weldon shank

clamping Ø10

✓ Quality control

standard DIN 6518

Frequently asked questions

The R2 mm HSS quarter-round cutter to DIN 6518 effectively machines structural and alloy steels (groups 1.1–1.8), stainless steels (2.1–2.3), gray and ductile cast iron (3.1–3.5), copper and brass (6.1–6.4), aluminum (7.1–7.4) and plastics (8.1–8.3). It is not recommended for hardened steels above 45 HRC.

The concave radius cutter (type NFRk) forms a convex rounded edge on the workpiece — in this case, a quarter-round profile with a radius of R2 mm. The convex radius cutter (type NFRx), in turn, produces a concave recess in the material. Both types are covered by DIN 6518.

For a cutter with a Ø10 mm Weldon shank, the optimal solution is a collet chuck ER32 (clamping range 2–20 mm) with an ER collet matching the shank diameter. ER collet chucks provide concentric clamping with radial runout below 0.01 mm, resulting in a better surface finish during profile milling. The ER collet distributes clamping force evenly around the entire shank circumference, eliminating the risk of tool deformation.

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Corner rounding cutter R2 mm DIN 6518 HSS

Corner rounding cutter R2 mm DIN 6518 HSS

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