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Corner rounding cutter R1,5 mm HSS - Arbor
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  • Corner rounding cutter R1,5 mm HSS - Arbor
  • Corner rounding cutter R1,5 mm HSS - Arbor - nr. 1
Varel

Corner rounding cutter R1.5 mm DIN 6518 HSS

Varel Varel
0000003965
€12.95 tax inc.

Net price: €10.53

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W magazynie: 10-100 szt.
W magazynie: 10-100 szt.

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Call and order: (44) 755-04-05

Description

MATERIALHSS
STANDARDDIN 6518
RADIUSR1.5 mm
CUTTING EDGESZ = 4

HSS corner rounding cutter R1.5 mm — technical specifications

Concave form cutter NFRk DIN 6518 — dimensions, material and tool specifications

Concave corner rounding cutter R1.5 mm type NFRk from Varel is a form tool for milling quarter-round profiles in accordance with the standard DIN 6518. Made of high-speed steel HSS (High Speed Steel, hardness 64 HRC), designed for machining concave radii on workpiece edges. The cutter has 4 cutting edges and a Weldon straight shank Ø10 mm, providing rigid clamping in the milling tool holder without the risk of rotation.

RADIUS R 1.5 mm
CUTTER DIAMETER Ø9.1 mm
LENGTH L 60 mm
SHANK D Ø10 mm
TECHNICAL DATA
Cutter typeConcave quarter-round 1.5 mm DIN 6518
Radius R1.5 mm
Cutter diameterØ9.1 mm
Diameter D16 mm
Overall length L60 mm
Shank length I43.3 mm
Shank diameter dØ10 mm
Number of cutting edges Z4
MaterialHSS (high-speed steel)
StandardDIN 6518
Shank typeWeldon straight shank

Applications of the R1.5 mm corner rounding cutter

Workpiece materials and compatibility by ISO material group

The HSS concave corner rounding cutter R1.5 mm is used wherever precise rounding of a workpiece edge to a constant radius is required. Typical applications include profile milling on injection molds, stamping dies, decorative components and machine parts requiring radii that conform to engineering drawings. The tool operates with its axis perpendicular to the edge being machined — the cutter's concave profile produces a convex radius on the workpiece.

Cutting data for the HSS corner rounding cutter R1.5

Mat. group Material Vc [m/min] fz [mm/tooth] n [rpm] F [mm/min]
P 1.1 Structural steel ≤500 N/mm² 28 0.042 979 165
P 1.5 Alloy steel 850–1000 N/mm² 16 0.034 560 77
M 2.1 Austenitic stainless steel 18 0.042 630 106
M 2.3 Martensitic stainless steel 12 0.034 420 57
K 3.1 Gray cast iron 22 0.058 770 179
K 3.3 Ductile cast iron 28 0.042 979 165
N 6.2 Brass, bronze 28 0.042 979 165
N 7.1 Aluminum — Al-Si alloys 80 0.026 2798 293
N 7.2 Pure aluminum 200 0.042 6996 1181
S 8.1 Thermoplastics 96 0.034 3358 459

Machining tip

For profile milling with a corner rounding cutter, use down milling (climb milling) for a better surface finish. For soft materials (Al, Cu), use higher cutting speeds and lower feed per tooth to avoid built-up edge (BUE).

Advantages of the HSS DIN 6518 form cutter

Process of manufacturing an HSS cutter

1 HSS material

hardness 64 HRC

2 CNC grinding

profile R1.5 mm

3 Weldon shank

clamping Ø10

✓ Quality control

standard DIN 6518

Frequently asked questions

The HSS DIN 6518 corner rounding cutter R1.5 mm is designed for machining structural steels (groups 1.1–1.8), austenitic and martensitic stainless steels (2.1–2.3), gray and ductile cast iron (3.1–3.5), copper, brass and bronze (6.1–6.4), aluminum and Al alloys (7.1–7.4), and plastics (8.1–8.3). It is not recommended for hardened steels above 45 HRC.

A concave quarter-round cutter (type NFRk) produces a convex radius on the workpiece edge — it leaves a quarter-round profile with a radius of R1.5 mm. A convex cutter (type NFRx), in contrast, cuts a concave groove in the material. Both types are standardized according to DIN 6518.

For a cutter with a Ø10 mm Weldon shank, the optimal solution is a collet chuck ER32 (clamping range 2–20 mm) with an ER collet matching the shank diameter. ER collet chucks provide concentric clamping with radial runout below 0.01 mm, resulting in a better surface finish during profile milling. The ER collet distributes clamping force evenly around the entire shank circumference, eliminating the risk of tool deformation.

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Corner rounding cutter R1.5 mm DIN 6518 HSS

Corner rounding cutter R1.5 mm DIN 6518 HSS

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