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Turning tool S40 MWLNR 08 Varel - WNMG 0804
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  • Turning tool S40 MWLNR 08 Varel - WNMG 0804
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Varel

Turning tool S40 MWLNR 08 Varel

Varel Varel
14905
Shank: Ø 40 mm6 sizes of this turning tool
€48.55 tax inc.

Net price: €39.47

Brak w magazynie
Brak w magazynie

Call and order: (44) 755-04-05

Description

DIAMETER Ø40 mm
LENGTH 350 mm
INSERT WNMG 0804rr
ANGLE κr 95°

Technical specifications of the S40 MWLNR 08 boring bar

Technical data
ISO designation S40 MWLNR 08
Shank diameter (d) Ø40 mm
Effective height (h) 37 mm
Overall length (L) 350 mm
Functional overhang (f) 29.5 mm
Min. bore diameter (D_min) Ø50 mm
Entering angle (κr) 95°
Clearance angle 0° (negative)
Clamping system ISO — combination (M)
Insert type WNMG 0804rr
Cutting direction R — right-hand (L version available)
Shank material Steel (S)
Manufacturer Varel

Boring bar S40 MWLNR 08 – for internal turning of holes

Internal turning tool for machining bores from Ø50 mm

Boring bar S40 MWLNR 08 is an indexable boring bar designed for longitudinal turning and roughing and medium machining of bores with diameters from 50 mm. The round steel shank with a diameter of Ø40 mm and a length of 350 mm provides cutting stability even with greater tool overhang. The geometry with an entering angle of 95° allows turning along the wall with simultaneous light facing.

In the combination clamping system (M), the WNMG 0804rr insert is held simultaneously by a top clamp and a pin in its hole. The negative geometry of the 80° trigon insert with 6 cutting edges is suitable for roughing and medium machining, providing high cutting edge strength and cost efficiency thanks to its double-sided design. The boring bar is compatible with WNMG 08 inserts in various carbide grades — select the grade to match the workpiece material.

Decoding the MWLNR designation of the S40 MWLNR 08 boring bar

What the individual letters in the ISO designation mean

Decoding the designation MWLNR
M
Combination clamping: top clamp and pin (M)
CLAMPING
Combination (M)
The top clamp and pin secure the insert simultaneously
W
Insert shape: 80° trigon (W)
INSERT SHAPE
80° trigon 80°
WNMG insert — negative, double-sided, 6 edges (3 per side)
L
Entering angle κr 95°, boring bar in the bore (L)
ENTERING ANGLE
κr = 95°
Longitudinal turning + facing
N
Clearance angle 0°, negative insert (N)
CLEARANCE ANGLE
α = 0° (neg.)
Negative geometry — double-sided inserts, edges on both sides
R
Right-hand direction (R)
DIRECTION
Right-hand (R)
Feed to the left — from the tailstock toward the spindle
Shank: Ø40 mm (S40U, steel) · Insert: WNMG 0804rr

Typical applications of the S40 MWLNR 08 boring bar

Cutting operations:

▸ Longitudinal boring — enlarging and finishing cylindrical bores from Ø50 mm
▸ Roughing and medium machining of bores — negative WNMG geometry provides a strong cutting edge; for finishing, select an insert with a finishing chip breaker
▸ Internal taper turning — bearing seats, internal chamfers, Morse tapers
▸ Light facing — the 95° angle allows machining the face inside the bore
▸ CNC production runs — repeatable cutting edge positioning and quick insert replacement in the holder

Included

Package contents for S40 MWLNR 08

Package contents:

✓ Boring bar body S40 MWLNR 08 1 pcs
✓ Combination clamp (clamp + pin) 1 pcs
✓ Hex key for insert replacement 1 pcs
✗ WNMG 0804rr cutting insert (sold separately) —

Compatible WNMG 0804rr insert

WNMG 0804rr

The cutting insert is not included in the set — must be purchased separately. WNMG insert. Negative geometry means that the insert is double-sided and has 6 cutting edges, providing a stronger cutting edge and twice as many edges as a single-sided insert.

Select the insert grade to match the workpiece material: P (structural steels), M (stainless steel), K (cast iron), N (aluminum). You can find compatible inserts in the section "Related products" below.

Insert installation and replacement for the S40 MWLNR 08 boring bar

Instructions for combination clamping (M)

Insert replacement procedure step by step

1 Loosen the clamp

Loosen the clamping screw 2-3 turns

2 Clean the insert seat

Remove chips and debris

3 Install the insert

Fit onto the pin and press down

4 Tighten the clamp

Torque 0.8–1.5 Nm

Important: Do not exceed the recommended tightening torque — this may damage the thread in the seat or crack the insert.

Checks before starting work:

▸ Tool overhang — do not exceed 4×d (160 mm) without support; use vibration damping for greater overhang
▸ Cutting edge height — set the cutting edge at spindle centerline height
▸ Insert seat condition — check that the contact surface is not damaged or worn
▸ Secure clamping — the insert must have no play in the seat
▸ Indexing — when an edge wears out, rotate the insert to a fresh edge (6 edges in total)

Note: Use internal coolant (through the spindle) for boring whenever possible. When machining without coolant, reduce cutting parameters by 20–30%. Long tool overhang promotes vibration — if vibration occurs, reduce the depth of cut and increase the feed.

Frequently asked questions — S40 MWLNR 08

The minimum bore diameter is Ø50 mm. In smaller bores, the tool head interferes with the machined wall, preventing proper cutting.

For a steel shank of Ø40 mm, the recommended maximum overhang without damping is 4×d, or 160 mm. Above this value, vibration may occur — reduce the depth of cut or use a vibration-damped boring bar.

The WNMG insert has negative geometry (clearance angle 0°), which means it is double-sided with 6 cutting edges. When one edge wears out, rotate or flip the insert to use the next edge — this significantly reduces tooling cost per part.

Product accessories

Shim MW0804 Varel

Reference: 0000011358 In stock > 10 items

€1.58

€1.94 brutto

Bolt ML0625 Varel

Reference: 0000009095 In stock > 10 items

€1.05

€1.29 brutto

Pin CTM617 Varel

Reference: 0000011972 In stock > 10 items

€1.05

€1.29 brutto

Clamp HL1814 Varel

Reference: 0000009484 In stock > 10 items

€1.05

€1.29 brutto

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Turning tool S40 MWLNR 08 Varel

Turning tool S40 MWLNR 08 Varel

Shipping

All orders are delivered by courier company GLS. For orders exceeding 369 PLN gross shipping is FREE

Courier GLS Przelew24 / Prepayment 14,76 zł gross Delivery time 1 working day
Courier GLS Cash on delivery 17,26 zł gross Lead time 1 working day

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