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M9 6H Go NoGo internal thread gauge
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  • M9 6H Go NoGo internal thread gauge
Artykuły Techniczne

Thread plug gauge M9 6H

Artykuły Techniczne Artykuły Techniczne
0000009667
€25.89 tax inc.

Net price: €21.05

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Description

THREADM9x1.25
TOLERANCE6H
STANDARDISO 1502
MATERIALTool steel

Thread plug gauge M9 6H GO/NO-GO

Internal thread gauge according to PN-ISO 1502:1998

TECHNICAL DATA
Thread type ISO metric (M)
Thread size M9
Thread pitch 1.25 mm
Tolerance class 6H
Gauge type GO / NO-GO
Material Tool steel, hardened
Hardness 58-62 HRC
Standard PN-ISO 1502:1998
Manufacturer Varel
Construction of the M9-6H thread plug gauge: GO end, engraved handle, NO-GO end
1
GO end — longer thread with a full profile. It is screwed in by hand through the full length of the hole.
2
Handle engraved with M9-6H — the size and tolerance class of the hole being checked.
3
Red ring — identifies the NO-GO end.
4
NO-GO end — shorter thread with a truncated profile. It checks only the pitch diameter, so it is allowed to enter by 2 turns.

Thread plug gauge M9 6H shows within seconds whether a tapped hole is within tolerance 6H. The GO end GO must enter by hand through the full thread length. The NO-GO end NO-GO must not enter by more than 2 threads, counted when unscrewing the gauge. If both conditions are met, the thread is acceptable.

Holes of this size carry substantial loads: machine housings, flanges, and steel structures. An out-of-tolerance thread does not reveal itself immediately — only after several operating cycles, when the joint begins to lose clamping force. The 1.25 mm pitch is the coarse pitch for this diameter: the designation M9 without a specified pitch denotes this particular thread. For reference: the minor diameter of the thread M9 is 7.647 mm, while the gauge checks the pitch diameter, which is the dimension halfway up the thread profile.

Operating principle: GO / NO-GO

How to check an internal thread correctly

M9-6H thread plug gauge: GO end screwed in by hand through the full length of the hole
1
The GO end is screwed in by hand, without force, through the full length of the M9 x1.25 thread.
M9-6H thread plug gauge: NO-GO end stops in the hole after 2 turns
2
The NO-GO end stops after no more than 2 turns — turns are counted when unscrewing.
Inspection result with the M9-6H gauge: GO passed, NO-GO stopped, hole within class 6H
3
The GO end passed, the NO-GO end stopped — the hole is within class 6H.

Thread inspection in 3 steps

1 GO end (longer thread)

Screwing into the thread — must enter

2 NO-GO end (red)

Screwing into the thread — no more than 2 turns

✓ Acceptable thread

Tolerance: 6H OK

If the end GO enters, and the end NO-GO does not enter — the thread meets the requirements of class 6H according to PN-ISO 1502:1998

GO end (passes)

No color marking — it has a longer thread and GO marked on the handle. It checks minimum internal thread dimensions. It must screw in freely along the full thread length. If it does not enter — the thread is undersized (the workpiece requires rework).

NO-GO end

Marked with a red ring. Checks maximum thread dimensions. It must not screw in more than 2 threads, with turns counted when unscrewing the gauge, not when screwing it in. If it goes farther — the thread is too loose and the part does not meet the tolerance class. For a thread 3 turns long or shorter, the NO-GO end must not pass all the way through.

Thread plug gauge in a hole: GO enters, NO-GO stops — thread acceptable
✓ Thread acceptable — GO enters the full length, NO-GO stops.
Thread plug gauge: GO end does not enter the hole — thread too tight
✗ Thread too tight — GO does not enter the hole.
Thread plug gauge: NO-GO end enters too far — thread too loose
✗ Thread too loose — NO-GO enters more than 2 turns.

Tolerance class 6H for an M9x1.25 thread

Comparison of tolerance classes for an M9x1.25 internal thread

Comparison of classes 4H, 5H, 6H and 7H

Basic pitch diameter D2 for the thread M9 is 8.188 mm. In classes designated H, this is also the minimum dimension — the tolerance extends upward only.

ClassD2 nominal [mm]D2 permissible [mm]Tolerance zoneApplicationStatus
4H8.188 mm8.188 – 8.288 mm0.100 mmPrecision
5H8.188 mm8.188 – 8.313 mm0.125 mmClose
6H8.188 mm8.188 – 8.348 mm0.160 mmStandardTHIS PRODUCT
7H8.188 mm8.188 – 8.388 mm0.200 mmCoarse

The full range of class 6H for the thread M9 is 0.160 mm: from 8.188 to 8.348 mm. Class 6H corresponds to a typical nut and a standard machine tap — it is selected for class 6g bolts. Classes 4H and 5H reduce clearance where the thread guides a component; 7H leaves an allowance for electroplating. The values in the table refer to pitch diameter D2, not the tap drill diameter.

Set contents and storage

Set contents and gauge storage

INCLUDED:

✓ Thread plug gauge M9 6H GO/NO-GO
✓ Size marking on the plug

STORAGE:

✓ Store in a dry place, in its case
✓ Protect against dropping — impact damages the thread
✓ Apply rust-preventive oil periodically

Frequently asked questions

6H is the most commonly used internal thread tolerance class according to ISO 965-1. The digit 6 specifies the tolerance grade (zone width), and the letter H indicates the tolerance zone position (lower deviation = 0). Class 6H provides a standard fit with class 6g bolts.

The end GO (GO, with the longer thread) must enter freely along the full thread length. The end NO-GO (NO-GO, red) should not screw in more than 2 turns (counted when unscrewing). Both conditions must be met simultaneously for the thread to be considered acceptable according to PN-ISO 1502:1998.

Gauge wear is checked by periodic measurement at intervals based on usage intensity (ISO 1502, clause 7.2.1); the standard specifies neither the number of measurements nor a fixed interval. A worn gauge gives false positive results — the NO-GO end starts entering the thread. The gauge should be verified periodically using setting gauges.

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Thread plug gauge M9 6H

Thread plug gauge M9 6H

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