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Thread plug gauge UNF 3/4-16 2B
Net price: €36.84
Description
UNF 3/4-16 thread plug gauge — GO and NO-GO ends
Internal inch thread inspection according to ASME B1.1
| TECHNICAL DATA | |
|---|---|
| Thread type | Unified inch fine thread UNF |
| Thread size | 3/4-16 |
| Threads per inch | 16 TPI |
| Thread pitch | 1.587 mm |
| Nominal diameter | 19.050 mm |
| Tolerance class | 2B |
| Pitch diameter D2 | 18.019 – 18.184 mm |
| Hole minor diameter D1 | 17.330 – 17.689 mm |
| Gauge type | Double-ended: GO + NO-GO |
| Material | Tool steel, hardened |
| Hardness | 58-62 HRC |
| Standard | ASME B1.1 / ASME B1.2 |
| Manufacturer | Varel |
UNF 3/4-16 thread plug gauge checks an internal thread — a tapped hole or nut. The GO end must screw in by hand through the full thread depth; the NO-GO end may enter no more than three full turns according to ASME B1.2. The metric rule in ISO 1502 specifies two threads and does not apply here.
The three-quarter-inch fine thread is used on a dash -8 JIC hydraulic fitting — one of the most popular sizes in hydraulic power systems, alongside dash -6 and dash -10. An ORB O-ring port of the same size has the same thread. In aviation, it corresponds to the AN12 bolt.
Hole inspection in three steps
Internal thread acceptance criterion according to ASME B1.2
Thread inspection in 3 steps
Screwed in by hand — enters to the full depth
Screwed in by hand — no more than 3 full turns
Class 2B confirmed
Both conditions must be met simultaneously. At a pitch of 1.587 mm, the three permitted turns of the NO-GO end give a depth of 4.761 mm.
GO end (passing)
Represents the hole's maximum material condition — the minimum permissible pitch diameter of 18.019 mm. Checks profile, pitch, and diameter simultaneously, because an error in any of these features reduces the functional diameter and stops the plug.
NO-GO end
Represents the least material condition — the maximum permissible pitch diameter of 18.184 mm. Detects an oversized threaded hole in which the joint will loosen. The body may be stamped HI, the historical designation for the NO-GO end.
Tap drill for 3/4-16 and the hole tolerance range
How to determine the hole size to drill
| HOLE BEFORE TAPPING | |||
|---|---|---|---|
| Size | Value | Source | Note |
| Inch drill bit | 11/16 = 17.463 mm | inch drill chart | difficult to obtain in Poland |
| Metric drill bit | 17.500 mm | selected to fit the D1 range | recommended |
| Class 2B minor diameter D1 | 17.330 – 17.689 mm | ASME B1.1 | the hole must fall within this range |
At the same diameter of 19.050 mm, the coarse UNC series has 10 threads per inch and a pitch of 2.540 mm, while the fine UNF series has 16 threads per inch and a pitch of 1.587 mm. The difference is clear on a thread pitch gauge. The metric M20 thread, with a diameter of 20.000 mm, is harder to distinguish — they differ by 0.950 mm, but this is not visible at all in a hole contaminated with hydraulic oil.
The pitch is derived from the designation: 16 threads per inch means 25.4 divided by 16, or 1.587 mm. The basic pitch diameter is 19.050 − 0.6495 × 1.587 = 18.019 mm. This value is also the lower limit for class 2B, because an internal thread has no allowance.
Classes 1B, 2B, and 3B for size 3/4-16
Why this gauge is class 2B
Comparison of internal thread classes
All three classes start at the same point — the basic pitch diameter of 18.019 mm. They differ only in the upper limit, because an internal thread has no allowance.
| Class | D2 min [mm] | D2 max [mm] | Tolerance zone | Application | Status |
|---|---|---|---|---|---|
| 1B | 18.019 | 18.268 | 0.249 mm | Field assembly, threads exposed to contamination | |
| 2B | 18.019 | 18.184 | 0.165 mm | Commercial standard — nuts and tapped holes | THIS PRODUCT |
| 3B | 18.019 | 18.143 | 0.124 mm | Joints requiring repeatability |
A class 2B hole mates with class 1A, 2A, and 3A bolts — mixing classes is permitted. Class 2B is the default: unless the drawing specifies otherwise, this is the intended class.
Construction machinery assembled in Europe often has mixed hydraulic systems — a body with metric ports and lines with inch fittings, or vice versa. Screwing an M20 metric fitting into a 3/4-16 UNF port causes the thread in the body to gall, resulting in the most expensive repair possible. Before assembly, determine the thread by measurement, not from a catalog.
Inspection scope and storage
What the gauge confirms and what it cannot measure
THE GAUGE CONFIRMS:
| ▸ | Confirms hole pitch diameter within 18.019 – 18.184 mm |
| ▸ | Checks profile and pitch together, using the GO end |
| ▸ | Detects an oversized thread, using the NO-GO end |
WHAT IT CANNOT MEASURE:
| ▸ | Hole minor diameter — this requires a separate plain plug gauge |
| ▸ | Thread depth in a blind hole |
| ▸ | Thread perpendicularity to the end face |
Frequently asked questions
Yes. In the 37° JIC system per SAE J514, dash -8 has a 3/4-16 UNF thread; the same thread is used in an ORB O-ring port of this size. However, the dash number specifies the tube diameter, which is half an inch, rather than the thread diameter — specify the thread size when ordering.
No. The diameters differ by 0.950 mm and the pitches by almost a millimeter — 1.587 mm for the inch thread versus 2.500 mm for M20. Forcing a metric fitting into the port will gall the thread in the body. In mixed hydraulic systems, always verify the thread by measurement.
Two different standards apply. Inch threads are inspected according to ASME B1.2, section 4.2.1, which permits three full turns of the NO-GO end. Metric threads are covered by ISO 1502, with a limit of two threads. Applying the rule from one system to the other results in rejecting good parts or accepting defective ones.
No. The letter determines whether the gauge is intended for a hole or a bolt. B denotes an internal thread, which is what this plug gauge checks; A denotes an external thread, which requires a thread ring gauge. Ordering a class 2A thread plug gauge makes no sense, yet such orders are placed.
Product accessories
Thread ring gauge UNF 3/4-16 2A GO NO-GO
Reference: 15418 In stock < 10 items
€64.74 brutto
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