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M10x1 6H Go NoGo internal thread gauge
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Varel

Thread plug gauge UNF 1.1/8-12 2B

Varel Varel
15397
€80.92 tax inc.

Net price: €65.79

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Description

THREAD1 1/8"-12 UNF
TOLERANCE2B
STANDARDASME B1.1
MATERIALTool steel

UNF 1.1/8-12 thread plug gauge — port inspection

Class 2B internal thread per ASME B1.1

TECHNICAL DATA
Thread type Unified inch fine thread UNF
Thread size 1.1/8-12
Threads per inch 12 TPI
Thread pitch 2.117 mm
Nominal diameter 28.575 mm
Tolerance class 2B
Pitch diameter D2 27.201 – 27.399 mm
Hole minor diameter D1 26.284 – 26.744 mm
Gauge type Double-ended: GO + NO-GO
Material Tool steel, hardened
Hardness 58-62 HRC
Standard ASME B1.1 / ASME B1.2
Manufacturer Varel
Construction of the 1 1/8-12 UNF-2B thread plug gauge: GO end, engraved handle, NO-GO end
1
GO end — longer thread with a full profile. It is screwed in by hand through the full length of the hole.
2
Handle engraved with 1 1/8-12 UNF-2B — size and tolerance class of the hole being inspected.
3
Red ring — identifies the NO-GO end.
4
NO-GO end — shorter thread with a truncated profile. It checks only the pitch diameter, so it may engage no more than 3 turns.

UNF 1.1/8-12 thread plug gauge checks an internal thread — a port or a tapped hole in a body. The GO end must screw in by hand to the full thread depth; the NO-GO end may enter no more than three full turns per ASME B1.2.

One and one-eighth inches belongs to the twelve-thread family, in which ASME B1.1 specifies the same pitch for five consecutive diameters — from one inch to one and a half inches. This particular size is the least common in the family: hydraulic systems skip it, and cylinder catalogs more frequently list the adjacent sizes, 1 1/4 and 1 3/8 inches.

Pre-drilled hole for 1.1/8-12 thread

Drill selection based on the D1 range

HOLE BEFORE TAPPING
Size Value Source Note
Inch drill bit 1 3/64 = 26.591 mm inch drill chart difficult to obtain in Poland
Metric drill bit 26.500 mm selected to fit the D1 range recommended
Class 2B minor diameter D1 26.284 – 26.744 mm ASME B1.1 the hole must fall within this range

The entire family from one inch to one and a half inches has identical pitches 2.117 mm and differs only in diameter. A thread pitch gauge will show twelve threads per inch for each of the five sizes. Another potential source of confusion is the hydraulic 1 1/16-12 thread with a diameter of 26.988 mm — it differs from 1 1/8 inches by one-sixteenth of an inch, or 1.588 mm.

The pitch is derived from the designation: 12 threads per inch means 25.4 divided by 12, or 2.117 mm. The basic pitch diameter is 28.575 − 0.6495 × 2.117 = 27.200 mm. This value is also the lower limit for class 2B, because an internal thread has no allowance.

Classes 1B, 2B, and 3B — size 1.1/8-12

Which class to use for each application

Comparison of internal thread classes

All three classes start at the same point — the basic pitch diameter of 27.201 mm. They differ only in the upper limit, because an internal thread has no allowance.

ClassD2 min [mm]D2 max [mm]Tolerance zoneApplicationStatus
1B 27.201 27.498 0.297 mm Field assembly, threads exposed to contamination
2B 27.201 27.399 0.198 mm Commercial standard — nuts and tapped holes THIS PRODUCT
3B 27.201 27.351 0.150 mm Joints requiring repeatability

A class 2B hole mates with class 1A, 2A, and 3A bolts — mixing classes is permitted. Class 2B is the default: unless the drawing specifies otherwise, this is the intended class.

Port inspection in three steps

Internal thread acceptance criterion according to ASME B1.2

1 1/8-12 UNF-2B thread plug gauge: GO end screwed in by hand through the full length of the hole
1
The GO end is screwed in by hand, without force, through the full length of the 1 1/8-12 UNF thread.
1 1/8-12 UNF-2B thread plug gauge: NO-GO end stops in the hole after no more than 3 turns
2
The NO-GO end stops within 3 full turns, without forcing.
Inspection result with the 1 1/8-12 UNF-2B gauge: GO passed, NO-GO stopped, hole meets class 2B
3
The GO end passed and the NO-GO end stopped — the hole meets class 2B.

Thread inspection in 3 steps

1 GO end (passing)

Screwed in by hand — enters to the full depth

2 NO-GO end

Screwed in by hand — no more than 3 full turns

✓ Acceptable thread

Class 2B confirmed

At a pitch of 2.117 mm, the three permitted turns correspond to a depth of 6.351 mm — in a shallow port, that is already the entire thread.

GO end (passing)

Represents the maximum material condition of the port — the smallest permissible pitch diameter of 27.201 mm. In a port, it most often stops at the first thread rolled over by a cross-threaded component.

NO-GO end

Represents the minimum material condition — the largest permissible pitch diameter of 27.399 mm. Detects a port with stripped threads in which the mating component cannot be fully tightened. The body may be stamped HI.

Thread plug gauge in a hole: GO enters, NO-GO stops — thread acceptable
✓ Thread acceptable — GO enters the full length, NO-GO stops.
Thread plug gauge: GO end does not enter the hole — thread too tight
✗ Thread too tight — GO does not enter the hole.
Thread plug gauge: NO-GO end enters too far — thread too loose
✗ Thread too loose — the NO-GO end enters more than 3 turns.
▲
This is not a dash -12 ORB port

In ORB O-ring ports, dash -12 uses the thread 1 1/16-12, or 26.988 mm — not 1 1/8 inches. Both have the same pitch and differ in diameter by one and a half millimeters, so ordering the wrong size is easy and results in a gauge that will not enter the port. Measure the diameter before ordering.

Inspection scope and storage

What the gauge confirms and what it cannot measure

THE GAUGE CONFIRMS:

▸ Confirms hole pitch diameter within 27.201 – 27.399 mm
▸ Checks profile and pitch together, using the GO end
▸ Detects an oversized thread, using the NO-GO end

WHAT IT CANNOT MEASURE:

▸ Hole minor diameter — this requires a separate plain plug gauge
▸ Thread depth in a blind hole
▸ Thread perpendicularity to the end face

Frequently asked questions

No. In ORB ports, dash -12 uses a 1 1/16-12 thread, or 26.988 mm, not 1 1/8 inches. These two sizes have the same pitch and differ by one-sixteenth of an inch, making them easy to confuse when ordering a gauge.

Use a 26.500 mm drill bit. After drill oversize, the hole should measure between 26.284 and 26.744 mm, so the drill leaves a 0.244 mm margin below the upper limit. American tables specify a fractional-inch drill bit of 1 3/64 inches with a diameter of 26.591 mm.

No, only the thread. It does not assess the face, recess, or blind hole depth — yet these features determine leak tightness just as often as the thread itself. A good thread with a damaged face still means the connection needs repair.

These are two different standards: inch threads are governed by ASME B1.2, metric threads by ISO 1502. The inch criterion is more lenient on paper, but with a fine pitch, three turns still amount to only a few millimeters of depth.

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Thread plug gauge UNF 1.1/8-12 2B

Thread plug gauge UNF 1.1/8-12 2B

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