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Hand Tap NGSy Pg-11 DIN 40432/2 HSS
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  • Hand Tap NGSy Pg-11 DIN 40432/2 HSS
  • Hand Tap NGSy Pg-11 DIN 40432/2 HSS - nr. 1
Bucovice

Hand Tap NGSy Pg-11 DIN 40432/2 HSS Fwp

Bucovice Bucovice
0000010448
Thread size: Pg119 sizes of this tap
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Net price: €15.79

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W magazynie: 6 pcs.
W magazynie: 6 pcs.

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Description

Technical data for PG 11 hand taps for electrical conduit

Technical data
Nominal diameter d1 Pg 11
Thread diameter 18.6 mm
Thread pitch P 18 threads per inch / 1.411 mm
Overall length l1 80.0 mm
Flute length l2 22 mm
Shank diameter d2 14 mm
Square drive size a 11.0 mm
Thread angle 80°
Thread standard DIN 40430
Tap drill hole 17.25 mm
Drawing of a Pg 11 hand tap with dimensions d1, l1, l2, d2, a, and a 80° profile

Roughing tap and finishing tap – how much material each removes

Division of work in the 1–2 set

A Pg 11 thread is cut into the wall of a hole with a diameter of 17.25 mm. The thread groove extends 0.68 mm into the wall. A single tap would have to cut the entire groove at once – by hand, this means high resistance and a risk of breakage. The set divides this work into two passes.

Tapping a Pg 11 hole: 17.25 mm hole, tap No. 1 and No. 2 in a cross section of the plate
Tapping a Pg 11 hole: 17.25 mm hole, tap No. 1 and No. 2 in a cross section of the plate

The drawing shows the entire set in operation. Both taps have the same shank and the same length. They differ in their chamfer, the tapered tip: No. 1 has a chamfer spanning 5 threads, while No. 2 spans only 2 threads. The detail windows at the hole wall show how the thread groove deepens after each tap.

TapChamferChamfer angleMaterial removedHow it works in the hole
No. 1 – roughing taplong, 5 threads7°the main portion of the grooveenters smoothly and establishes thread alignment
No. 2 – finishing tapshort, 2 threads20°the remainder, to the full profilescrews into the previously cut threads and produces the full thread profile

How to distinguish the taps in the set

The chamfer on No. 1 is 2.5 times as long as the chamfer on No. 2 – the difference is immediately visible when you place them side by side. No. 1 has an incomplete thread profile; only No. 2 has the full profile. The number is also indicated on the shank: No. 1 has one ring, No. 2 has none. Keep the set together and always start with the roughing tap.

How to tap a Pg 11 hole – sequence 1, 2

Hand tapping step by step

Thread Pg 11 in four steps

ØDrilling

Drill bit 17.25 mm

1Roughing tap

Chamfer 5 threads

2Finishing tap

Chamfer 2 threads

✓Finished thread

Thread Pg 11

Turning sequence: half a turn clockwise, a quarter turn counterclockwise | Between taps: remove chips from the hole

Start with the hole. Pg thread pitch is specified in threads per inch: 25.4 mm : 18 threads = 1.411 mm. The 80° profile is shallow, so the 17.25 mm drill bit is only 1.35 mm smaller than the 18.6 mm thread diameter – less than one pitch. Drill the hole with this exact drill bit. An undersized hole is a common cause of a tap twisting off in the material.

Through hole or blind hole – how deep to drill

The set taps both types of holes. In a through hole, the thread extends through the full material thickness. In a blind hole, cut the thread to match the thread length of the fitting being installed. Drill the hole deeper than the thread. The finishing tap has a 2-thread chamfer, so approximately 2 incomplete threads remain near the bottom. The extra depth below the thread accommodates these along with the chips.

Pg 11 thread in a through hole and a blind hole – cross sections with allowance for chips and the chamfer

No. 1 – the roughing tap establishes thread alignment

Fit the roughing tap in the tap wrench and position it perpendicular to the surface. Check the angle from two sides, for example with a square. Turn half a turn clockwise, then a quarter turn counterclockwise. Reversing breaks the chip into short pieces – a slight crunch is normal. The first threads determine whether the thread will be straight.

No. 2 – the finishing tap produces the full profile

Unscrew the roughing tap and remove the chips from the hole. Screw the finishing tap into the cut threads by hand – it should engage them on its own. Continue turning at the same rhythm as with the roughing tap. The finishing tap removes the remaining material and cuts the groove to its full profile. When it screws in smoothly all the way, the thread is ready – check it with a fitting with a Pg 11 thread.

 

High-quality FWP hand taps for professional thread cutting in electrical conduits. Tap type NGSy, size Pg-11. The taps are sold as a set of 2 pcs. The complete thread is cut in two successive operations using a special tap wrench. Pg thread angle: 80°. Our NGSy hand taps are manufactured to DIN 40432 from modern high-speed steel (HSS). This steel offers high resistance to demanding cutting conditions, high hardness, and durability. These properties increase the strength of the taps and their resistance to potential breakage, cracking, and other cutting-edge damage when machining hard materials. The taps are suitable for cutting hard carbon steels, metals, nonferrous metals, metal alloys, and other materials.

Product accessories

Tap wrench No. 4

Reference: 3891 In stock > 10 items

€14.47

€17.80 brutto

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Hand Tap NGSy Pg-11 DIN 40432/2 HSS Fwp

Hand Tap NGSy Pg-11 DIN 40432/2 HSS Fwp

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